Front Housing Assemble NV3500

Tools Required

1. Install the input shaft bearing.

•	Press in the bearing until the snap ring is seated.

•	Use tool J 36183 and tool J 36184 .

•	Use a hydraulic press.




2. Install the shift shaft front housing bushings. Use J 36798 and J 36190 .



3. Install the two detent plunger bushings. Use tool J 36507 .



4. Install the first bushing until the second scribe mark on the tool is aligned with the housing.



5. Install the second bushing until the first scribe mark on the tool is aligned with the housing.



6. Install the transmission housing vent assembly.



7. Apply pipe sealant with Teflon™ GM P/N 1052080 or equivalent on the fill plug threads.



8. Install the oil fill plug. Use J 36511 .

Tighten
Tighten the fill plug to 60 N·m (44 lb ft).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.




9. Apply pipe sealant with Teflon™ GM P/N 1052080 or equivalent to the drain plug threads.



10. Install the oil drain plug. Use tool J 36511 .

Tighten
Tighten the drain plug to 60 N·m (44 lb ft).

Front Housing Assemble Four Wheel Drive

Tools Required

1. Install the input shaft bearing.

•	Press in the bearing until the snap ring is seated.

•	Use J 36183 and J 36184 .

•	Use a hydraulic press.




2. Install the shift shaft front housing bushings. Use J 36798 and J 36190 .



3. Install the clutch fork pivot assembly. Use J 36510 and J 36190 .



4. Install the two detent plunger bushings. Use J 36507 .



5. Install the first bushing until the second scribe mark on the tool aligns with the housing.



6. Install the second bushing until the first scribe mark on the tool aligns with the housing.



7. Install the transmission housing vent assembly.



8. Apply pipe sealant with Teflon™ or equivalent on the fill plug threads.




Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

9. Install the oil fill plug. Use J 36511 .

Tighten
Tighten the fill plug to 60 N·m (44 lb ft).




10. Apply pipe sealant with Teflon™ or equivalent to the drain plug threads.



11. Install the oil drain plug. Use tool J 36511 .

Tighten
Tighten the drain plug to 60 N·m (44 lb ft).

Front Housing Assemble Rear Wheel Drive

Tools Required

1. Install the input shaft bearing.

•	Press in the bearing until the snap ring is seated.

•	Use tool J 36183 and tool J 36184 .

•	Use a hydraulic press.




2. Install the shift shaft front housing bushings. Use J 36798 and J 36190 .



3. Install the two detent plunger bushings. Use tool J 36507 .



4. Install the first bushing until the second scribe mark on the tool is aligned with the housing.



5. Install the second bushing until the first scribe mark on the tool is aligned with the housing.



6. Install the transmission housing vent assembly.



7. Apply pipe sealant on the fill plug threads.




Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

8. Install the oil fill plug. Use J 36511 .

Tighten
Tighten the fill plug to 60 N·m (44 lb ft).




9. Apply pipe sealant to the drain plug threads.



10. Install the oil drain plug. Use tool J 36511 .

Tighten
Tighten the drain plug to 60 N·m (44 lb ft).