Removal Procedure
Tools Required
• | J 39032 Stationary
Glass Removal Tool |
Window assemblies are installed from the outside of the body using a
self-curing adhesive. Replacing a window assembly installed with urethane
adhesive requires either partial or complete replacement of the adhesive.
Partial replacement of the adhesive is known as the short method. Complete
replacement of the adhesive is known as the extended method.
Window assembly removal is the same for both the short and the installation
methods with one exception. Use more care with the short method while cutting
out in order to make certain that an even bead of adhesive remains on
the window opening in order to serve as a base for the new window assembly.
Refer to Adhesive Service Kit Description.
- Place protective coverings around the window removal area.
- Remove the rear window garnish moldings. Refer
to Rear Window Garnish Molding Replacement in Interior Trim. Use the J 24402-A
or theJ 39032
or the equivalent in order to cut
out the window. Cut the window using the following procedure:
2.1. | Use tape in order to hold the window in place while cutting. |
2.2. | Insert the blade between the window and the urethane. |
2.3. | Keep the blade against the glass edge and cut the sealant from
the window. |
Installation Procedure
- Apply the glass adhesive. Refer to
Windshield Replacement
.
- Perform the following steps in order to install the window to
the vehicle:
2.1. | Align the glass with the body sheet metal with the aid of a helper. |
2.2. | Place the glass in the window frame. |
2.3. | Apply a light hand pressure to the glass in order to key-out the
adhesive and bond the glass to the window frame. |
2.4. | Test the window for leaks with a light steady stream of warm or
hot water. Do not run a heavy stream of water directly onto the freshly applied
adhesive. If you find leaks, work additional adhesive material into that
area. |
Important: The vehicle must remain at normal room temperature for 6 hours
in order to complete the proper cure of the adhesive. Partially lower a door
window in order to prevent pressure build ups when closing the doors prior
to urethane adhesive cure.
- Install the rear window trim panels.