Since the severity of the condition varies from area to
area, proper diagnosis of the damage extent is critical to the success of
repairs. Perform diagnosis under high intensity fluorescent lighting,
on horizontal surfaces (hood, roof panel, rear compartment lid) after
the surfaces have been properly cleaned. There are 3 basic types
of acid rain damage:
Surface Level Contamination: May be repaired by simply washing the vehicle, cleaning the surface
with a silicone, wax and grease remover, neutralizing acidic residue and
finesse polishing. Refer to Surface Level Contamination Repair in this
procedure.
Clearcoat Etching: Slight etching still noticeable after the above washing and finesse
polishing procedure. Refer to Slight Clearcoat Damage -- Wet Sanding,
Finesse Polishing in this procedure.
Basecoat Etching: Severe etching beyond the clearcoat into the basecoat. Refer to
Basecoat/Clearcoat Paint Systems
.
Slight Clearcoat Damage -- Wet Sanding, Finesse Polishing
Notice: Removing more than 0.5 mils of the clearcoat can
result in early paint failure. The clearcoat contains ultraviolet screeners.
Do not finesse sand more than what is required to remove the defect.
Important: Always refer to manufacture's packaged instructions for the detailed
procedures of materials used for compounding or polishing.
- Select a small test area on the damaged panel.
- Readings of the paint film build should be taken prior to the
operation. Refer to
Paint Gages
.
- Wet sand the damaged area using an ultra-fine sandpaper and rubber
sponge sanding block. Refer to the manufacturer's instructions for detailed
procedures for the materials used in the repairs. During the wet sand
process:
3.1. | Use ample amounts of water. |
3.2. | Work slowly in order to prevent removing too much clearcoat. |
- Remove the excess water with a rubber squeegee and inspect the
area. If wet sanding has repaired the damage, continue the sanding procedure
on the entire panel.
- Apply a finesse-type polish with a foam pad. Remove any swirl
marks with a dual action orbital polisher and foam pad. Refer to
Clearcoat Repair Specifications - 3M Products
or
Clearcoat Repair Specifications - Meguiar Products
. If (during the repair) you suspect or observe that etching
has penetrated into the basecoat, too much clearcoat has been removed
during sanding or base color is transferred to pad during polishing,
the affected areas may require clearcoat/basecoat application or refinishing.
Refer to
Basecoat/Clearcoat Paint Systems
.
- Polish the entire vehicle after all damage has been repaired.
Surface Level Contamination Repair
Notice: Removing more than 0.5 mils of the clearcoat can
result in early paint failure. The clearcoat contains ultraviolet screeners.
Do not finesse sand more than what is required to remove the defect.
Important: Always refer to manufacture's packaged instructions for the detailed
procedures of materials used for compounding or polishing.
- Thoroughly wash the repaired area .
- Dry the area thoroughly.
- Clean the affected area with silicone, wax and grease remover.
- Neutralize left over acidic residue by cleaning damaged areas
with mixture of baking soda and water (1 tablespoon of baking soda
per 1 quart of water). Rinse thoroughly and dry the panel completely.
- Apply finesse-type polish with a foam panel. If damage has been
repaired, remove any swirl marks with dual action orbital polisher and foam
pad. Refer to
Clearcoat Repair Specifications - 3M Products
or
Clearcoat Repair Specifications - Meguiar Products
.
- If some damage remains, refer to Slight Clearcoat Damage--Wet
Sanding, Finesse Polishing in this procedure.