For 1990-2009 cars only
Front Housing Disassemble NV3500
Front Housing Disassembly
Tools Required
| • | Hydraulic Press |
| • | J 6125-1B Slide Hammer |
| • | J 23907 Slide Hammer with Pilot Bearing Puller |
| • | J 36183 Input Shaft Press Tube with Cap |
| • | J 36184 Adapter Press Tube Reducer |
| • | J 36507 Detent Brushing Remover/Installer |
| • | J 36510 Clutch Fork Pivot Remover/Installer |
| • | J 36511 Oil Fill Plug Hex Bit (17 mm) |
| • | J 36800 Shift Rail Bushing Remover |
Important: Do not reuse any of the bushings which are removed in this procedure.
- Press out the input shaft bearing. Use the following tools:
- Remove the shift shaft front housing bushing. Use tool J 36800 and tool J 23907 .
- Remove two detent lever bushings.
- Remove the transmission housing vent assembly.
- Remove the oil fill plug. Use J 36511 .
- Remove the oil drain plug. Use J 36511 .
- Remove the gasket material from the housing. Use a liquid gasket remover.
| • | A hydraulic press |
| • | J 36183 |
| • | J 36184 |
| • | If necessary, use tool J 36507 . |
| • | Remove one bushing at a time. |
Do not remove the metal tube from the housing.
Front Housing Disassemble Four Wheel Drive
Front Housing Disassembly
Tools Required
| • | Hydraulic Press |
| • | J 6125-1B Slide Hammer |
| • | J 23907 Slide Hammer with Pilot Bearing Puller |
| • | J 36183 Input Shaft Press Tube with Cap |
| • | J 36184 Adapter Press Tube |
| • | J 36507 Detent Bushing Remover/Installer |
| • | J 36510 Clutch Fork Pivot Remover/Installer |
| • | J 36511 Oil Fill Plug Hex Bit (17 mm) |
| • | J 36800 Shift Rail Bushing Remover |
- Use the following tools in order to press out the input shaft bearing:
- Remove the shift shaft front housing bushing. Use tool J 36800 and tool J 23907 .
- Remove the clutch fork pivot. Use tool J 36510 and tool J 6125-1B .
- Remove two detent lever bushings.
- Remove the transmission housing vent assembly. Do not remove the metal tube from the housing.
- Remove the oil fill plug. Use tool J 36511 .
- Remove the oil drain plug. Use tool J 36511 .
- Remove the gasket material from the housing. Use a liquid gasket remover.
| • | A hydraulic press |
| • | J 36183 |
| • | J 36184 |
| 3.1. | Put 1 additional nut (3/8-16 thread) on tool J 36510 . |
| 3.2. | Install tool J 6125-1B on the nut. |
| 3.3. | Tighten both nuts. |
| • | Use tool J 36507 , if necessary |
| • | Remove one bushing at a time. |
Front Housing Disassemble Two Wheel Drive
Front Housing Disassembly
Tools Required
| • | Hydraulic Press |
| • | J 6125-1B Slide Hammer |
| • | J 23907 Slide Hammer with Pilot Bearing Puller |
| • | J 36183 Input Shaft Press Tube with Cap |
| • | J 36184 Adapter Press Tube Reducer |
| • | J 36507 Detent Brushing Remover/Installer |
| • | J 36510 Clutch Fork Pivot Remover/Installer |
| • | J 36511 Oil Fill Plug Hex Bit (17 mm) |
| • | J 36800 Shift Rail Bushing Remover |
Important: Do not reuse any of the bushings which are removed in this procedure.
- Press out the input shaft bearing. Use the following tools:
- Remove the shift shaft front housing bushing. Use tool J 36800 and tool J 23907 .
- Remove two detent lever bushings.
- Remove the transmission housing vent assembly.
- Remove the oil fill plug. Use J 36511 .
- Remove the oil drain plug. Use J 36511 .
- Remove the gasket material from the housing. Use a liquid gasket remover.
| • | A hydraulic press |
| • | J 36183 |
| • | J 36184 |
| • | If necessary, use tool J 36507 . |
| • | Remove one bushing at a time. |
Do not remove the metal tube from the housing.
