GM Service Manual Online
For 1990-2009 cars only

Frame service is minimized or eliminated by minimizing the concentration of stress in small areas of the frame.

Use the vehicles only for the purposes for which they were designed.

    • Do not overload the vehicle.
    • Load the vehicle evenly. Avoid localized loads.
    • Do not operate the vehicle on extremely rough terrain.
    • Take into account the forces that you place on the frame from the operation of equipment (such as snow plows) when you pick a frame for a new vehicle or when reinforcing a frame.

Follow the recommended practices when you repair a frame or mount a body or equipment on a frame.

    • Avoid sudden changes in the section modulus.
    • Do not drill holes in the frame rail flanges.
    • Space holes in the web sections of a rail at least 13 mm (1/2 in) from one another.
    • Use existing holes whenever possible.
    • Do not cut holes with a torch.
    • Do not overheat the frame rails.
    • Avoid welding on the flanges.
    • Do not allow four or more holes to exist on the same vertical line of the web.