GM Service Manual Online
For 1990-2009 cars only

System Description


Object Number: 20425  Size: SH

Proper diagnosis for a restricted exhaust system is essential before any components are replaced. Using the restricted exhaust system check table should determine if the exhaust system is restricted. The best place for testing the exhaust system is at the O2S 1 location. Once the test is completed, coat threads with anti-seize compound P/N 5613695 or equivalent prior to O2S re-installation.

Test Description

The numbers below refer to the step numbers on the diagnostic table:

  1. The exhaust system under normal conditions has very low back pressure. If the exhaust system is restricted, a noticeable increase in exhaust pressure is noticed on the gauge.

  2. If no high back pressure is found at idle, increasing the engine speed to 3,000 RPM may find a slight restriction. The added engine speed increases the exhaust flow which will help determine if there is a slight restriction.

Step

Action

Values

Yes

No

1

Did you perform the Powertrain On-Board Diagnostic (OBD) System Check?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Carefully remove the O2S 1 from the exhaust manifold.
  2. Install the J 35314-A exhaust back pressure tester in place of the O2S 1.

Did you complete the installation?

--

Go to Step 3

--

3

  1. Start and idle the engine.
  2. With the engine idling in Park or Neutral, observe the exhaust system back pressure reading on the gauge. The reading should not exceed the specified value.

Does the reading exceed the specified value?

3.4 kPa (0.5 psi)

Go to Step 5

Go to Step 4

4

Increase the engine speed to 3,000 RPM and observe back pressure reading on the gauge. The reading should not exceed the specified value.

Does the reading exceed the specified value?

5 kPa (0.75 psi)

Go to Step 5

Go to Step 7

5

  1. Inspect the entire exhaust system for a collapsed pipe, heat distress, or possible internal muffler failure.
  2. If a problem is found, repair as necessary.

Did you find and correct the condition?

--

Go to Step 7

Go to Step 6

6

Replace the catalytic converter. Refer to Catalytic Converter Replacement in Engine Exhaust.

Did you complete the replacement?

--

Go to Step 7

--

7

Allow engine to idle until normal operating temperature is reached

Are any DTCs set?

--

Go to Diagnostic Trouble Code (DTC) List/Type

System OK