Test the cooling system for the following conditions:

Is the repair complete?

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Go to Step 2

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1. Adjust the heater controls to the following specifications:

•	HEATER mode

•	HIGH blower

•

Full WARM

2. Turn ON the ignition switch.
3. Inspect the airflow out of the floor air outlet.
4. Inspect the outlet attachment.

Is the airflow high?

--

Go to Step 3

Go to Step 11

Inspect the blower speeds for airflow change.

Do the blower speeds change?

--

Go to Step 4

Go to Step 19

Perform the heater output temperature check.

Is the heater output temperature low?

--

Go to Step 20

Go to Step 5

Close the temperature valve.

Is the temperature valve closed?

--

Go to Step 6

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Turn the temperature rotary knob to full HOT. Is the temperature valve fully closed?

--

Go to Step 7

Go to Step 25

1. Start the vehicle with the temperature valve on full WARM.
2. Inspect the temperature of the heater inlet and outlet hoses.

Is the air temperature around both hoses equal to or greater than the specified value?

85°F (24°C)

Go to Step 8

Go to Step 27

1. Remove the hoses at the heater core.
2. Inspect the hoses for proper installation.

Are the hoses properly installed?

--

Go to Step 9

Go to Step 24

1. Backflush the heater core.
2. Drain the heater core.
3. Replace the coolant.
4. Retest the hose temperature.

Are both hoses warm?

--

Go to Step 10

Go to Step 26

Replace the heater core.

Is the repair complete?

--

System OK

--

Perform the functional test. Refer to functional test.

Did you find and correct the condition?

--

System OK

Go to Step 12

Test the air flow from the defroster and vent outlets.

Is the air flow high?

--

Go to Step 21

Go to Step 13

1. Move the mode lever to DEFROST.
2. Test the airflow.

Is the air flow high?

--

--

Go to Step 14

Test the blower speeds for airflow change.

Does the speed change?

--

Go to Step 15

--

Inspect the blower at the blower inlet and the plenum for airflow obstructions.

Are the blower inlet and the plenum free of obstructions?

--

Go to Step 16

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1. Turn the blower on HIGH.
2. Turn the temperature rotary knob from full HOT to full COLD. Listen for an airflow change.

Did the airflow change?

--

Go to Step 17

Go to Step 18

Inspect the system for airflow obstructions between the blower and the system outlets.

Did you find and remove any obstructions?

--

System OK

--

Inspect the following components:

Did you find and repair a condition?

--

System OK

--

1. Inspect the following components:

•	The blower switch

•	The resistor assembly

•	The wiring harness.

2. Repair the components as necessary.

Is the procedure complete?

--

Go to Step 5

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1. Inspect the vehicle for cold air leaks at the following components:

•

The cowl

•	The heater case

•

The vents

2. Inspect under the seat for obstructions.

Are the components clear of obstructions?

--

--

--

Move the defroster and/or vent valve to the HEATER mode.

Is the defroster airflow correct?

--

Go to Step 22

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1. Remove the floor air outlet.
2. Inspect the outlet for obstructions.

Does the air speed remain constant?

--

Go to Step 23

Go to Step 15

1. Inspect the following components:

•	The blower switch

•	The resistor assembly

•	The wiring harness

2. Repair any components as necessary.

Is the repair complete?

--

Go to Step 6

--

Properly install the hoses.

Is the installation complete?

--

Go to Step 1

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1. Re-index the temperature cable.
2. Check the following items:

•	The temperature valve adjustment

•	The cables

•	The linkage

Is the repair complete?

--

System OK

--

1. Retest the system.
2. Verify the symptoms.

Is the repair complete?

--

--

--

1. Inspect the thermostat for proper installation.
2. Inspect for correct seating.

Are the installation and seating correct?

--

Go to Step 28

Go to Step 29

Replace the thermostat.

Is the repair complete?

--

System OK

--

1. Re-install the thermostat.
2. Retest the system.

Is the repair complete?

--

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