GM Service Manual Online
For 1990-2009 cars only

This vehicle has two Secondary AIR systems: a dual pump system (early production), and a single pump system (later production). The secondary AIR system is used to lowers tail pipe emissions during start-up. The AIR systems consists of the following items:

    • The AIR pump(s)
    • The shutoff valves
    • The vacuum control solenoid valve
    • The system hoses and pipes
    • The AIR relay(s), fuses, and related wiring

The PCM uses the AIR relay(s) to control the AIR pump(s). The PCM also controls the AIR vacuum control solenoid valve that supplies vacuum to the AIR shutoff valves. With the AIR system inactive, the AIR shutoff valves prevent air flow in either direction. With the AIR system active, the PCM applies ground to the AIR relay(s), and the vacuum control solenoid valve. Fresh air flows from the pump, through the system hoses, pass the shutoff valves, and into the exhaust stream. The air helps the catalyst to quickly get to a working temperature; thus lowering the tail pipe emissions on a start-up. The PCM tests the following AIR system components:

    • The overall AIR system, including both banks -- any problems detected here will result in DTC P0410.
    • The AIR system bank 1 (DTC P1415)
    • AIR system bank 2 (DTC P1416)
    • AIR relay(s) (DTC P0418 and if equipped with two AIR pumps DTC P0419)
    • AIR vacuum control solenoid valve (DTC P412)

The PCM runs two tests to diagnose the AIR system: Passive, and Active. Both tests involve a response from the fuel control HO2 sensors (HO2S bank 1 sensor 1 and HO2S bank 2 sensor 2). The Passive test consists of two parts. If both passive tests pass, the PCM takes no further action. If either part of the passive test fails, or is inconclusive, the PCM initiates the Active tests.

PASSIVE TEST PART 1

The PCM performs the passive test part 1 during the normal operation of the AIR system (start-up). The PCM initiates this test only once per key cycle. When the PCM enables the AIR system, the PCM manipulates the fuel trim system, then checks the voltage from the HO2S. If the PCM detects HO2S voltages below the calibrated value for the calibrated amount of time, the PCM starts part 2 of the passive test.

PASSIVE TEST PART 2

The PCM performs part 2 of the passive test to watch the response of the HO2S with the AIR system turned OFF. With the AIR system turned OFF, the PCM watches the HO2S voltages. If the PCM detects HO2S voltages that switch from lean to rich value for a specific amount of time, the PCM passes the AIR system.

ACTIVE TEST

The PCM performs part 1 of the active test during warmed-up, Closed-Loop fuel control. When the PCM turns ON the AIR system, the PCM checks the voltage from the HO2 sensors. If the PCM detects HO2S voltages below the calibrated value for the calibrated amount of time, the PCM then commands the AIR system OFF. If the PCM detects HO2S voltages that switch from lean to rich value for a specific amount of time, the PCM passes the AIR system.