- Remove the rear caliper
from vehicle. Refer to
Rear Brake Caliper Replacement
.
- Remove piston and piston boot by turning the piston (2)
counterclockwise with a spanner type wrench.
Important: Do not use a metal tool for removal of the boot ring or piston seal.
- Remove the boot ring from
the groove in the caliper bore with a small wooden or plastic tool.
- Remove the piston seal
with a small wooden or plastic tool.
- Remove the piston boot
from the piston.
- Remove the bleeder valve
from the caliper body.
Important: The park brake lever, lever return spring and seal are the only components
in the park brake mechanism that can be removed or replaced. Do not disassemble
the park brake mechanism. Replace the caliper if the park brake is damaged
or inoperative.
- Replace the lever return spring if damaged.
Important: Replace the caliper piston if any of the internal parts are damaged.
- The brake caliper piston is replaced as an assembly.
- Clean all of the parts
with denatured alcohol.
- Dry all of the parts with dry filtered compressed air.
- Blow out all of the passages in the caliper body and the bleeder
valve.
Important: The piston sliding surface is plated. Do not polish with emery paper.
- Inspect the piston for scoring, rust , wear, damage, or presence of
foreign objects. Replace the piston if any of these conditions have occurred.
Important: Use new brake fluid to clean the caliper cylinder, do not use mineral
oil.
Minor damage from light rust or foreign objects may be eliminated by
polishing the cylinder surface with a fine emery paper.
- Inspect the inside surface of the cylinder for scoring, rust, wear,
damage, or presence of foreign objects. Replace the caliper body if any of
these conditions have occurred.
- Install the bleeder valve in the caliper body.
- Lubricate the new piston
seal with clean brake fluid .
- Install the piston seal in the caliper bore.
- Install the new boot on
the piston.
- Screw the piston (2)
into the caliper body (1) with a spanner type wrench.
- Install the boot ring
inside the caliper counterbore against the piston boot.
- Install the caliper onto the vehicle. Refer to
Rear Brake Caliper Replacement
.