GM Service Manual Online
For 1990-2009 cars only

    Object Number: 522671  Size: SH
  1. Install the intake manifold, fitting the plenum duct over the intake manifold duct.

  2. Object Number: 522669  Size: SH

    Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  3. Install the intake manifold bolts.
  4. Tighten
    Tighten the intake manifold bolts to 10 N·m (89 lb in).


    Object Number: 522666  Size: SH
  5. Tighten the plenum duct clamp (1) to the intake manifold.
  6. Tighten
    Tighten the plenum duct clamp to 2.75 N·m (24 lb in).


    Object Number: 522658  Size: SH
  7. Install the fuel rail with injectors.
  8. Install the fuel rail bolts.
  9. Tighten
    Tighten the fuel rail bolts to 10 N·m (89 lb in).


    Object Number: 522654  Size: SH
  10. Install the fuel rail bracket nut to the engine lift bracket.
  11. Tighten
    Tighten the fuel rail bracket nut to 10 N·m (89 lb in).


    Object Number: 490817  Size: SH
  12. Install the fuel injector wiring harness.
  13. Connect the fuel injector electrical connectors (1) to the fuel injectors.

  14. Object Number: 522647  Size: SH
  15. Install the PCV dirty air tube to the PCV valve and the intake manifold.

  16. Object Number: 522644  Size: SH
  17. Install the PCV fresh air feed tube to the camshaft cover and the water crossover.

  18. Object Number: 522641  Size: SH
  19. Install the fuel pressure regulator vacuum tube to the fuel pressure regulator and the throttle body.

  20. Object Number: 522640  Size: SH
  21. Install the brake booster hose to the throttle body.