Tools Required
• | J 38820 Valve
Stem Seal Remover and Installer |
• | J 43059 Valve
Retainer Remover/Installer |
• | J 44211 On-Vehicle
Valve Spring Compressor |
Removal Procedure
- Remove the right camshafts. Refer to
Camshaft Replacement - Right Side
.
- Raise and support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the brace between
the engine oil pan and the transaxle case.
- Remove the torque converter cover. Refer to
Torque Converter Cover Replacement
in Automatic Transaxle - 4T80-E.
- Install the J 44214
(1).
- Lower the vehicle.
Notice: Clean the spark plug recess area before removing the spark plug. Failure
to do so could result in engine damage because of dirt or foreign material
entering the cylinder head, or by the contamination of the cylinder head threads.
The contaminated threads may prevent the proper seating of the new plug. Use
a thread chaser to clean the threads of any contamination.
- Remove the spark plug from the cylinder being worked on.
- Install the base plate
of the J 44211
(2)
over the spark plug hole of the cylinder to be serviced.
- Install the J 39313
(1) in the spark plug hole.
- Apply constant air pressure to the J 39313
(1) in order to keep the valve closed.
- Install the arm and swivel nut of the J 44211
(2) over the stud corresponding to the valve to be serviced.
Caution: Compressed valve springs have high tension against the valve spring
compressor. Valve springs that are not properly compressed by or released
from the valve spring compressor can be ejected from the valve spring compressor
with intense force. Use care when compressing or releasing the valve spring
with the valve spring compressor and when removing or installing the valve
stem keys. Failing to use care may cause personal injury.
- Tighten the swivel nut of the J 44211
(2) down only enough to allow access for removal of
the valve locks.
- Remove the valve locks. A magnet is the most suitable tool for
this activity.
- Loosen the swivel nut of the J 44211
(2) and swing the arm away from the valve spring retainer.
- Remove the valve spring retainer and valve spring.
Important: The valve stem seal should not be removed unless replacement is required.
- use the J 38820
in
order to grip the seal. Remove the seal by exerting a twisting, pulling motion.
Discard the old valve stem seal.
- Inspect and measure the valve spring. Refer to
Valve Spring Inspection and Measurement
in Engine Mechanical -
4.0 L Unit Repair.
Installation Procedure
- Lubricate the valve stem and the inner diameter of the new seal with
clean engine oil.
Important: Install a seal protector over the valve stem prior to installing the
valve stem seal.
- Using a twisting pushing motion install the NEW valve stem seal using
the J 38820
.
- Install the valve spring retainer and valve spring.
Caution: Compressed valve springs have high tension against the valve spring
compressor. Valve springs that are not properly compressed by or released
from the valve spring compressor can be ejected from the valve spring compressor
with intense force. Use care when compressing or releasing the valve spring
with the valve spring compressor and when removing or installing the valve
stem keys. Failing to use care may cause personal injury.
- Swing the arm over the valve spring retainer and tighten the swivel
nut of the J 44211
(2)
down only enough to allow access for installation of the valve locks.
- Position the valve locks to the valve stem retainer groove using
the J 43059
.
- Remove the swivel nut and arm of the J 44211
(2).
- Install the arm and swivel nut of the J 44211
(2) over the stud of any other valves being serviced
and repeat removal steps 12 through 17 and installation steps 1 through 7.
- Relieve the air pressure to the cylinder being serviced.
- Remove the J 39313
(1) from the spark plug hole.
- Remove the base plate of the J 44211
(2).
- Install the spark plug. Refer to
Spark Plug Replacement
in Engine Controls - 4.0 L.
- Repeat removal steps 7 through 17 and installation steps 1 through
11 on any other cylinders being serviced.
- Install the right camshafts. Refer to
Camshaft Replacement - Right Side
.
- Raise and support the
vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the J 44214
(1).
- Install the torque converter cover. Refer to
Torque Converter Cover Replacement
in Automatic Transaxle - 4T80-E.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the oil
pan to transaxle brace.
Tighten
Tighten the oil pan to transaxle brace bolts to 50 N·m (37 lb ft).
- Lower the vehicle.