Bench bleed the master cylinder before installation on the
vehicle. Bench bleeding removes air from the master cylinder. Bench bleeding
reduces the time required in order to bleed the brake hydraulic system
after installation.
- Plug the outlet ports. Mount the master cylinder in a vise with
the front end slightly down.
- Fill the master cylinder reservoir with clean brake fluid.
- Stroke the primary piston about 25 mm (1 in) several
times using a smooth round-end tool. The primary piston will not travel the
full 25 mm (1 in) stroke as air bleeds from the master
cylinder.
- Reposition the master cylinder in the vise with the front end
tilted slightly up.
- Stroke the primary piston about 25 mm (1 in) several
times again.
- Reposition the master cylinder in the vise. The master cylinder
should be level.
- Loosen the plugs in the outlet ports one at a time. Then push
the piston into the bore in order to force the air from the cylinder.
- Tighten the plug(s) before allowing the piston to return to its
original position. This prevents air from being drawn back into the cylinder.
- Fill the master cylinder reservoir with clean brake fluid.
- Follow normal bleeding procedures after installing the master
cylinder. Refer to
Hydraulic Brake System Bleeding
.