Water Pump Replacement LL8

Tool Required

J 41240 Fan Clutch Remover and Installer

1. Drain the coolant. Refer to Cooling System Draining and Filling .
2. Remove the fan and shroud. Refer to Cooling Fan and Shroud Replacement .
3. Remove the drive belt. Refer to Drive Belt Replacement .



4. Using the J 41240 , secure the water pump pulley and remove the water pump pulley bolts.
5. Remove the J 41240 .
6. Remove the water pump pulley.



7. Loosen and remove the water pump bolts.
8. Remove the water pump.
9. Clean and inspect the water pump. Refer to Water Pump Cleaning and Inspection .
10. Discard and replace the gasket.

1. Install a new water pump gasket.

Notice: Refer to Fastener Notice in the Preface section.




2. Install the water pump and secure the water pump with the bolts.

Tighten

•	On the initial pass, tighten the bolts to 4 N·m (35 lb in).

•	On the final pass, tighten the bolts to 10 N·m (89 lb in).




3. Install the water pump pulley.
4. Install the water pump pulley bolts.
5. Using the J 41240 , secure the water pump pulley while tightening the water pump pulley bolts.

Tighten
Tighten the bolts to 25 N·m (18 lb ft).

6. Remove the J 41240 .
7. Install the drive belt. Refer to Drive Belt Replacement .
8. Install the fan and the shroud. Refer to Cooling Fan and Shroud Replacement .
9. Fill the cooling system with the specified coolant and concentration. Refer to Cooling System Draining and Filling .
10. Inspect for leaks.