Removal Procedure
Caution: In order to reduce the risk of fire and personal injury observe the
following items:
• Replace all nylon fuel pipes that are nicked, scratched or damaged
during installation, do not attempt to repair the sections of the nylon fuel
pipes • Do not hammer directly on the fuel harness body clips when installing
new fuel pipes. Damage to the nylon pipes may result in a fuel leak. • Always cover nylon vapor pipes with a wet towel before using a
torch near them. Also, never expose the vehicle to temperatures higher than
115°C (239°F) for more than one hour, or more than 90°C (194°F)
for any extended period. • Apply a few drops of clean engine oil to the male pipe ends before
connecting fuel pipe fittings. This will ensure proper reconnection and prevent
a possible fuel leak. (During normal operation, the O-rings located in the
female connector will swell and may prevent proper reconnection if not lubricated.)
Caution: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher nearby.
Notice: Clean all of the following areas before performing any disconnections
in order to avoid possible contamination in the system:
• The fuel pipe connections • The hose connections • The areas surrounding the connections
- Remove the fuel tank. Refer to Fuel Tank Replacement .
- Disconnect the fuel feed pipe from the fuel sender assembly (4). Refer to Plastic Collar Quick Connect Fitting Service .
- Disconnect the fuel feed pipe from the fuel filter (7). Refer to Plastic Collar Quick Connect Fitting Service .
- Disconnect the fuel return pipe from the fuel sender assembly (4). Refer to Plastic Collar Quick Connect Fitting Service .
- Disengage the fuel pipe clip (6) at the front of the fuel tank.
- Remove the fuel pipes.
Installation Procedure
- Connect the fuel return pipe to the fuel sender assembly (4). Refer to Plastic Collar Quick Connect Fitting Service .
- Connect the fuel feed pipe to the fuel filter (7). Refer to Plastic Collar Quick Connect Fitting Service .
- Connect the fuel feed pipe to the fuel sender assembly (4). Refer to Plastic Collar Quick Connect Fitting Service .
- Install the fuel pipe clip (6) to the fuel pipes at the front of the fuel tank.
- Install the fuel tank. Refer to Fuel Tank Replacement .
