GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Remove the closeout/insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages, and Console.
  2. Remove the stoplamp switch from the brake pedal. Refer to Stop Lamp Switch Replacement .

  3. Object Number: 343641  Size: SH
  4. Remove the brake pedal pivot bolt and discard the bolt.
  5. Remove the brake pedal.
  6. Inspect the brake pedal pivot bushing for damage or wear.

Installation Procedure

  1. If the brake pedal pivot bushing is damaged or worn, replace the bushing using the following procedure:
  2. 1.1. Squeeze the end that will be facing the brake pedal pivot nut.
    1.2. Insert the bushing into the pivot hub just enough to hold the bushing in place.
    1.3. Push the bushing through the hub until the bushing snaps in place.

    Object Number: 343641  Size: SH
  3. Install the brake pedal.
  4. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

    Important: The brake pedal pivot bolt is a prevailing torque bolt and must be replaced each time the bolt is removed.

  5. Install the new brake pedal pivot bolt and the brake pedal pivot nut.
  6. Tighten
    Tighten the brake pedal pivot bolt to 25 N·m (19 lb ft).

  7. Install the stoplamp switch to the brake pedal. Refer to Stop Lamp Switch Replacement .
  8. Install the closeout/insulator panel. Refer to Instrument Panel Insulator Panel Replacement - Left Side in Instrument Panel, Gages, and Console.