Removal Procedure
- Remove the brake modulator
assembly. Refer to
Brake Pressure Modulator Valve Assembly Replacement
.
- Remove the Torx® head screws (5) attaching the gear cover
(4).
- Remove the gear cover (4).
- Remove the four Torx® head screws (6) attaching the motor
pack (1) to the brake modulator (2).
- Remove the motor pack (1) from the brake modulator (2).
- Remove the Torx® head screws that retain the proportioning
valve.
- Remove the proportioning valve.
Installation Procedure
Important: When replacing the ABS brake modulator, install the three gears in the
same location on the replacement brake modulator. Refer to
Brake Modulator Gear Replacement
.
No repair of the ABS brake modulator is authorized. Replace the ABS
brake modulator as an assembly.
- Install the proportioning
valve to the hydraulic modulator.
- Install the Torx® head screws that retain the proportioning
valve to the hydraulic modulator.
Tighten
Tighten the Torx® head screws to 12 N·m (106 lb. in.).
Important: A new gasket MUST be used when installing the Proportioning Valve.
- With the ABS brake modulator positioned upside down, and the gears
facing you, rotate each ABS brake modulator gear clockwise until movement
stops.
The procedure causes the following conditions:
• | The pistons are positioned very close to the top of the modulator
bore. |
• | The brake bleeding procedure is simplified. |
- Install the ABS brake motor pack (1) onto the brake modulator
assembly (2).
- Install the four Torx® head screws (6) that retain the motor
pack (1) to the brake modulator (2).
Tighten
Tighten the four Torx® head screws to 5 N·m (44 lb in).
- Install the gear cover (4) to the brake modulator assembly (2).
- Install the Torx® head screws (5) that retain the gear cover
(4).
Tighten
Tighten the Torx® head screws to 4 N·m (36 lb in).
- Install the brake modulator assembly. Refer to
Brake Pressure Modulator Valve Assembly Replacement
.
- Perform the Diagnostic System Check.