To overhaul the engine, follow the sequence below.
- Draining Fluids and Oil Filter Removal
- Engine Flywheel Removal
- Drive Belt Tensioner Removal
- Engine Mount Strut Bracket Removal (Generator Bracket)
-
Oil Level Indicator and Tube Removal
-
Oil Level Indicator and Tube Removal
- Oil Filter Adapter Removal
- Intake Manifold Removal (Upper VIN M)
-
Intake Manifold Removal
-
Intake Manifold Removal
-
Engine Coolant Thermostat Removal
- Exhaust Crossover Removal
- Exhaust Manifold Removal (Left Side VIN M)
-
Exhaust Manifold Removal
- Exhaust Manifold Removal (Right Side)
- Valve Rocker Arm Cover Removal (Left Side)
- Valve Rocker Arm Cover Removal (Right Side)
- Valve Rocker Arm and Push Rod Removal
- Valve Lifter Removal
- Crankshaft Balancer Removal
- Water Pump Removal
- Oil Pan Removal
- Oil Pump Removal
- Oil Pump Drive Removal
- Crankshaft Front Oil Seal Removal
- Engine Front Cover Removal
- Timing Chain and Sprockets Removal
- Cylinder Head Removal (Left and Right Side)
- Camshaft Removal
- Piston, Connecting Rod, and Bearing Removal
- Crankshaft Rear Oil Seal Removal
- Crankshaft and Bearings Removal
- Engine Block Disassemble
- Engine Block Clean and Inspect
- Cylinder Boring and Honing
- Engine Block Assemble
- Crankshaft and Bearings Clean and Inspect
- Crankshaft Balancer Clean and Inspect
- Engine Flywheel Clean and Inspect
- Piston and Connecting Rod Disassemble
- Piston, Connecting Rod, and Bearings Clean and Inspect
- Piston Selection
- Piston and Connecting Rod Assemble
- Camshaft Bearing Removal
- Camshaft and Bearings Clean and Inspect
- Camshaft Bearing Installation
- Timing Chain and Sprockets Clean and Inspect
- Valve Lifters Clean and Inspect
- Valve Rocker Arm and Push Rods Clean and Inspect
-
Cylinder Head Disassemble
- Cylinder Head Clean and Inspect
- Valve Guide Reaming/Valve and Seat Grinding
-
Cylinder Head Assemble
- Oil Pump Disassemble
- Oil Pump Clean and Inspect
- Oil Pump Assemble
- Engine Front Cover Clean and Inspect
- Valve Rocker Arm Cover Clean and Inspect
- Oil Pan Clean and Inspect
- Intake Manifold Clean and Inspect (Upper VIN M)
-
Intake Manifold Cleaning and Inspection
- Intake Manifold Clean and Inspect (Lower)
- Exhaust Manifold Clean and Inspect
- Water Pump Clean and Inspect
- Service Prior to Assembly
- Crankshaft and Bearings Installation
- Crankshaft Rear Oil Seal Installation
- Piston, Connecting Rod, and Bearing Installation
- Camshaft Installation
- Timing Chain and Sprockets Installation
- Engine Front Cover Installation
- Crankshaft Front Oil Seal Installation
- Oil Pump Drive Installation
- Oil Pump Installation
- Oil Pan Installation
- Cylinder Head Installation (Left and Right Side)
- Water Pump Installation
- Crankshaft Balancer Installation
- Valve Lifter Installation
- Valve Rocker Arm and Push Rod Installation
- Valve Rocker Arm Cover Installation (Left Side)
- Valve Rocker Arm Cover Installation (Right Side)
- Exhaust Manifold Installation (Left Side VIN M)
-
Exhaust Manifold Installation
- Exhaust Manifold Installation (Right Side)
- Exhaust Crossover Installation
-
Intake Manifold Installation
- Intake Manifold Installation (Upper VIN M)
-
Intake Manifold Installation
-
Engine Coolant Thermostat Installation
- Oil Filter Adapter Installation
-
Oil Level Indicator and Tube Installation
-
Oil Level Indicator and Tube Installation
- Engine Mount Strut Bracket Installation (Engine Mount Support)
- Engine Mount Strut Bracket Installation (Generator Bracket)
- Drive Belt Tensioner Installation
- Engine Flywheel Installation