The scan tool, when plugged into the DLC, becomes part of the vehicle's electronic system. The scan tool can perform the following functions:
• | Display ABS data |
• | Display and clear ABS diagnostic trouble codes |
• | Control ABS components |
• | Perform extensive ABS diagnosis |
• | Provide diagnostic testing for intermittent ABS conditions |
Verify the proper system operation and the absence of DTCs after completing the clearing procedure.
In general the scan tool has five test modes for diagnosing the ABS.
• | DATA DISPLAY - In this test mode, the scan tool continuously monitors wheel speed data, brake switch status and other inputs and outputs. |
• | DTC HISTORY - In this mode, DTC history data is displayed. This data includes how many ignition cycles since the DTC occurred, along with other information for the last DTC set. The first three and last DTC set are included in the ABS history data. |
• | DTCs - In this test mode, diagnostic trouble codes stored by the EBCM, both current ignition cycle and history, may be displayed or cleared. |
• | SNAPSHOT - In this test mode, the scan tool captures data before and after a system malfunction (auto trigger), from a forced manual key press, or from a DTC setting. |
• | SPECIAL FUNCTIONS - In this test mode, the scan tool performs various functional tests in order to assist in problem isolation during troubleshooting. |
Use the following scan tool ABS tests in order to assist in diagnosing the ABS malfunction.
Each motor can be manually turned ON for up to 5 seconds, at a current of 10 amps in forward (pressure apply) or 6 amps in reverse (pressure release). After running the motors, the command and feedback currents will be stored in the snapshot buffer. This information can be reviewed to determine if the motors are operating properly.
The test below describes how the front motors will normally operate. The rear motor can be tested in a similar manner, except there will be only a slight pedal drop (bump) and rise during the test.
If the pedal goes nearly to the floor, the solenoid is leaking or not closing and/or the check ball is leaking.
Important: After performing step 9, bleed the brake system. Refer to Hydraulic Brake System Bleeding .
• | If the brake pedal rises, the solenoid is stuck OFF (open) or the check ball is leaking. |
• | If the pedal drops suddenly, the solenoid is stuck ON (closed). |
• | If the pedal (while depressing) slowly sinks toward the floor or if it rises during the apply of the motor, physically switch the two solenoids and repeat the test for the channel in question. |
1. | If the pedal continues to sink, the check ball is leaking. Replace the Brake Modulator. Refer to Brake Pressure Modulator Valve Assembly Replacement . |
2. | If the test now works properly, test the other channel. If the pedal sinks or rises, replace the solenoid in this channel. Refer to Brake Solenoid Valve Replacement . |
3. | If the test fails for the same channel, the check valve is leaking. Replace the Brake Modulator. Refer to Brake Pressure Modulator Valve Assembly Replacement . |
This test verifies a base brake apply and ABS release, hold, and apply functions. During testing, if a problem is encountered, the scan tool provides information on the problem.
Once the motor pack has been separated from the hydraulic modulator, this test will help determine if the motor pack is operating properly.
The scan tool will command the motors in one direction, then the other.
• | If any motor does not turn in both directions, the motor pack is malfunctioning and must be replaced. Refer to ABS Motor Pack Replacement . |
• | If all three motors rotate, try to rotate each gear on the hydraulic modulator. |
After the motor pack has been removed, Rotate each gear by hand on the hydraulic modulator. The front gears (non-center gears) should be able to be rotated approximately 8.75 full turns, lock to lock.
If the gear does not turn freely, or at least 8.5 turns are not possible, replace the hydraulic modulator. The rear gear should rotate approximately 3.75 turns. If the middle gear does not turn freely, or at least 3.5 turns are not possible, replace the hydraulic modulator.
Refer to Brake Pressure Modulator Valve Assembly Replacement .
When the displacement cylinder pistons are in their upmost home position, each motor has prevailing torque due to the force necessary to ensure each piston is held firmly at the top of its travel. This torque results in gear tension, or force on each gear that makes motor pack separation difficult. In order to avoid injury or damage to the gears, the gear tension relief function briefly reverses each motor to eliminate the prevailing torque.
Always perform the gear tension relief function prior to removing the hydraulic modulator or motor pack from the vehicle.
This test allows monitoring the voltage available to the EBCM while turning the Electronic Brake Control Relay ON and OFF.
When the relay is commanded ON, the voltage should be equal to battery voltage. When the relay is OFF, the voltage should drop below 5 volts.
Important: Voltage will not drop to zero when the relay contacts are open due to capacitors in the EBCM. If voltage drops below 5 volts, the relay is operating properly.
The ABS VI system can draw significant amounts of current when operating. This test turns ON many of the system components to load-test the vehicle's electrical system.
If intermittent EBCM operation or low voltage malfunctions are occurring, this test will allow you to monitor two separate power circuits for ABS: ignition and battery. If only one of these two inputs drops below 10 volts during testing, a high resistance may be present in that power feed circuit.
This test allows the user to control ALL the warning indicators associated with the Instrument cluster. Use this test in order to check the indicator circuits and the serial data link to the instrument cluster. When using this test, ALL of the indicators associated with the instrument cluster will be ON. This test is similar to a bulb-check test.
The motor rehome function will return all of the hydraulic modulator pistons to their upmost home position. This allows all fluid paths within the modulator to be open so that the modulator can be properly bled. The motor rehome function must ALWAYS be used prior to bleeding the brake system.
Important: The motor rehome function cannot be performed if any current DTCs are present. If current DTCs are present, the vehicle must be repaired and DTCs cleared before performing the motor rehome function.