GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

  1. Disconnect the negative battery cable Battery Negative Cable Disconnection and Connection in Engine Eletrical.
  2. Remove the rear seat back. Refer to Rear Seat Back Replacement in Seats.
  3. Remove the rear seat back sound barrier. Refer to Rear Seat Back Sound Barrier Replacement in Seats.
  4. Remove the carpeting and the sound deadening pad from the rear of the floorpan.
  5. Locate the area on the floor pan directly above the damaged rear suspension support nut.
  6. Cut an access panel in the floor using a cutoff wheel directly above the damaged support nut.
  7. Be careful not to cut or damage any adjacent panels or reinforcements.

  8. Lift the panel upwards to gain access to the rear suspension support nut.
  9. Remove the rear suspension support nut.
  10. Break the spot welds on only one side of the rear suspension support nut retainer.
  11. The rear suspension support nut retainer will be reused if not damaged.

  12. Lift one side of the rear suspension support nut retainer high enough to remove the damaged nut.
  13. Remove the damaged rear suspension support nut from the access panel previously cut in the floor.

Installation Procedure

  1. Install a new rear suspension support nut to the floor through the previously cut access panel.
  2. Push the one side of the rear suspension support nut retainer downwards against the floor.
  3. Make sure the frame crossmember nut moves freely between the frame crossmember and the retainer.

  4. Weld the access panel shut.
  5. Clean the welded surfaces.
  6. Apply a two-part catalyzed primer to the welded area with a brush.
  7. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  8. Install a new rear suspension support bolt.
  9. Tighten
    Tighten the rear suspension support bolt to 50 N·m (37 lb ft).

  10. Install the rear seat back sound barrier. Refer to Rear Seat Back Sound Barrier Replacement in Seats.
  11. Install the rear seat back. Refer to Rear Seat Back Replacement in Seats.
  12. Install the carpeting and the sound deadening pad to the rear of the floorpan.
  13. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Eletrical.