Tools Required

1. Install the following components into the front case half:

•	The detent plunger

•	The detent spring

•	The O-ring seal

•	The detent plug

Tighten
Tighten the detent plug to 15 N·m (11 lb ft).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.




2. Install the vehicle speed sensor and the O-ring to the rear retainer housing.

Tighten
Tighten the vehicle speed sensor to 31 N·m (23 lb ft).

3. Install the four wheel drive actuator switch and the O-ring to the front case half.

Tighten
Tighten the actuator switch to 24 N·m (17 lb ft).

4. Install the following components:

•	The front output yoke

•	The rubber sealing washer

•	The metal washer

•	The yoke nut

Tighten
Tighten the yoke nut to 200 N·m (148 lb ft).

5. Use the J 8092 and the J 36372 to insert the needle bearing into the rear case half.

Make sure that the bearing is flush with the boss on the case housing.




6. Use the J 36371 to install the front output bearing into the front case half.
7. Install the front output bearing snap ring into the front case half.



8. Use the J 36371 to install the bearing into the rear retainer housing.
9. Use the J 36372 and the J 8092 to install the mainshaft pilot bearing into the input gear.
10. Install the thrust washer into the planetary carrier.



11. Install the input gear to the planetary carrier snap ring.
12. Use the J 36373 to install the bearing onto the input gear.



13. Install the input bearing to the input gear snap ring.
14. Install the oil seal to the rear extension.
15. Install the input bearing retainer seal to the input bearing retainer.
16. Install the front output shaft seal to the front case half.



17. Install the magnet to the front case half .