EGR Inlet Pipe

1. Remove the EGR inlet pipe (1) flange mounting bolt (2) that attaches the pipe flange to the coolant crossover assembly (5).
2. Remove the EGR inlet pipe nut that attaches the pipe flare to the rear exhaust manifold.

EGR Inlet Pipe

1. Hand tighten EGR inlet pipe (1) flange mounting bolt (2) to the coolant crossover assembly (4).
2. Attach the EGR inlet pipe nut (3) to the rear exhaust manifold (4).

Tighten
Tighten the EGR inlet pipe nut to 60N·m (44 lb ft).

Tighten
Tighten the EGR inlet pipe (1) flange mounting bolt (2) to 24N·m (18 lb ft).

EGR Outlet Pipe

1. Remove the injector sight shield mounting nuts (2).
2. Lift the injector sight shield off the mounting studs by lifting at the front (4) of the cover.



3. Remove the EGR outlet pipe (3) upper flange mounting bolts (1) from the intake manifold.
4. Remove the EGR outlet pipe (3) lower flange mounting bolt (2) from the coolant crossover assembly.
5. Remove the EGR outlet pipe.

EGR Outlet Pipe

1. Install the EGR outlet pipe (3) between the Intake manifold and the coolant crossover assembly.
2. Install the EGR outlet pipe (3) lower flange mounting bolt (2) into the coolant crossover assembly.

Tighten
Tighten the mounting bolt to 24N·m (18 lb ft).

3. Install the EGR outlet pipe (3) upper flange mounting bolts (1) into the intake manifold.

Tighten
Tighten the mounting bolts to 10N·m (88 lb in)




4. Keeping the injector sight shield as level as possible, place the rear (1) of the shield under the mounting bracket (6).
5. Align and press the injector sight shield (4) onto the mounting studs (5).
6. Install the mounting nuts (2) onto the mounting studs (5).

Tighten
Tighten the mounting nuts (2) to 3N·m (27 lb. in.).