Cylinder Head Installation Left
Tools Required
• | J 43032 Crankshaft
Rotation Socket |
Important: Ensure that the crankshaft is in the TDC position for cylinder number
one using the J 43032
.
- Ensure the cylinder head locating pins are securely mounted in the cylinder
block deck face.
- Install a new left cylinder head gasket using the deck face locating
pins for retention.
- Align the left cylinder
head with the deck face locating pins.
- Place the left cylinder head in position on the deck face.
Important: DO NOT reuse the old M11 cylinder head bolts.
- Install new M11 cylinder head bolts (2).
- Install the M6 cylinder head bolts at the front of the left cylinder
head. Install the longer M6 cylinder head bolt (1) in the outboard
location as shown. Install the two shorter M6 cylinder head bolt (3)
in the locations shown.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the M11
cylinder head bolts.
Tighten
- Tighten the M11 cylinder head bolts a first pass in sequence to
40 N·m (30 lb ft).
- Tighten the M11 cylinder head bolts a second pass in sequence
an additional 100 degrees using the J 36660-A
.
- Tighten the M11 cylinder head bolts a final pass in sequence an
additional 100 degrees (200 degrees total) using the J 36660-A
.
- Tighten the long M6 cylinder head bolt (1).
Tighten
Tighten the long M6 cylinder head bolt to 12 N·m (106 lb in).
- Tighten the two shorter M6 cylinder head bolts (2).
Tighten
Tighten the two shorter M6 cylinder head bolts to 12 N·m
(106 lb in).
- Place the rear torque
strut bracket in position on the left cylinder head.
- Install the rear torque strut bracket bolts.
Tighten
Tighten the rear torque strut bracket bolts to 50N·m (37 lb ft).
Cylinder Head Installation Right
Tools Required
• | J 43032 Crankshaft
Rotation Socket |
Important: Ensure that the crankshaft is in the TDC position using the J 43032
.
- Ensure the cylinder head locating pins are securely mounted in the cylinder
block deck face.
- Install a new right cylinder head gasket using the deck face locating
pins for retention.
- Align the right cylinder
head with the deck face locating pins.
- Place the right cylinder head in position on the deck face.
Important: DO NOT reuse the old M11 cylinder head bolts.
- Install new M11 cylinder head bolts (2).
- Install the M6 cylinder head bolts at the front of the right cylinder
head. Install the longer M6 cylinder head bolt (1) in the outboard
location as shown. Install the two shorter M6 cylinder head bolts (3)
in the locations shown.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Tighten the M11
cylinder head bolts.
Tighten
- Tighten the M11 cylinder head bolts a first pass in sequence to
40 N·m (30 lb ft).
- Tighten the M11 cylinder head bolts a second pass in sequence
an additional 100 degrees using the J 36660-A
.
- Tighten the M11 cylinder head bolts a final pass in sequence an
additional 100 degrees (200 degrees total) using the J 36660-A
.
- Tighten the long M6 cylinder head bolt (2).
Tighten
Tighten the long M6 cylinder head bolt to 12 N·m (106 lb in).
- Tighten the two shorter M6 cylinder head bolts (1).
Tighten
Tighten the two shorter M6 cylinder head bolts to 12 N·m
(106 lb in).
- Install the heater outlet
pipe in the engine valley.
- Install the heater outlet pipe front bolt in the left cylinder
head.
Tighten
Tighten the heater outlet pipe front bolt to 25 N·m (18 lb ft).
- Install the heater outlet
pipe rear bolt in the right cylinder head.
Tighten
Tighten the heater outlet pipe rear bolt to 25 N·m (18 lb ft).