Engine Coolant Thermostat Replacement 3800 V6 L36
Removal Procedure
Tools Required
J 38185 Hose Clamp
Pliers
- Remove the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
in
Engine Mechanical.
- Remove the throttle body air inlet duct. Refer to
Air Cleaner Assembly Replacement
in Engine Controls
.
- Partially drain the engine coolant from the cooling system. Refer
to
Cooling System Draining and Filling
.
- Use the J 38185
in
order to remove the radiator hose clamp from the water outlet housing.
- Disconnect the radiator hose from the water outlet housing.
- Remove the water outlet
housing bolts.
- Remove the water outlet housing and gasket.
- Remove the thermostat.
- Inspect and clean the mating surfaces.
Installation Procedure
Tools Required
J 38185 Hose Clamp
Pliers
NOTICE: When adding coolant, it is important that you use GM Goodwrench DEX-COOL®
or HAVOLINE® DEX-COOL® coolant. If Coolant other than DEX-COOL®
or HAVOLINE® DEX-COOL® is added to the system the engine coolant will
require change sooner; at 50 000 km (30,000 mi)
or 24 months.
- Install the thermostat.
- Install the gasket and water outlet housing.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the water
outlet housing bolts with RTV Sealer GM P/N 1052366 or equivalent.
Tighten
Tighten the water outlet housing bolts to 27 N·m (20 lb ft).
- Connect the radiator hose to the water outlet housing.
- Use theJ 38185
in
order to install the radiator hose clamp to the water outlet housing.
- Fill the cooling system with engine coolant. Refer to
Cooling System Draining and Filling
.
- Install the throttle body air inlet duct. Refer to
Air Cleaner Assembly Replacement
in Engine Controls.
- Install the fuel injector sight shield. Refer to
Fuel Injector Sight Shield Replacement
in
Engine Mechanical.
- Inspect for leaks.
Engine Coolant Thermostat Replacement 3.5L V6 LX5
Removal Procedure
Tools Required
J 38185 Hose Clamp
Pliers
- Partially drain the engine coolant from the cooling system. Refer to
Cooling System Draining and Filling
.
- Use theJ 38185
in
order to remove the radiator hose clamp to the water inlet housing.
- Disconnect the radiator hose from the water inlet housing.
- Remove the heater hose clamp from the water inlet housing using the J 38185
.
- Disconnect the heater hose from the water inlet housing.
- Remove the surge tank
inlet hose clamp from the water inlet housing using the J 38185
.
- Disconnect the surge tank inlet hose from the water inlet housing.
- Remove the water inlet
housing bolts.
- Remove the water inlet housing.
- Inspect and clean the mating surfaces for the following components:
- Replace inlet housing and thermostat as an assembly.
Installation Procedure
NOTICE: When adding coolant, it is important that you use GM Goodwrench DEX-COOL®
or HAVOLINE® DEX-COOL® coolant. If Coolant other than DEX-COOL®
or HAVOLINE® DEX-COOL® is added to the system the engine coolant will
require change sooner; at 50 000 km (30,000 mi)
or 24 months.
- Install the water
inlet housing and thermostat assembly.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the water
housing bolts with RTV Sealer GM P/N 1052366 or equivalent.
Tighten
Tighten the water inlet housing bolts to 9 N·m (80 lb in).
- Connect the surge tank
inlet hose to the water inlet housing.
- Use theJ 38185
in
order to install the surge tank hose clamp to the water inlet housing.
- Connect the heater hose to the water inlet housing.
- Use theJ 38185
in
order to install the heater hose clamp to the water inlet housing.
- Connect the radiator hose to the water inlet housing.
- Use theJ 38185
in
order to install the radiator hose clamp to the water inlet housing.
- Fill the cooling system with engine coolant. Refer to
Cooling System Draining and Filling
.
- Inspect for leaks.