GM Service Manual Online
For 1990-2009 cars only

Removal Procedure

AIR Solenoid Valve

  1. Disconnect the electrical connector.
  2. Disconnect the throttle body vacuum line from the electrical solenoid.

  3. Object Number: 256263  Size: SH
  4. Loosen and lower both AIR pump exhaust hose pinch clamps down onto the metal portion of the AIR pipe (2).

  5. Object Number: 256318  Size: SH
  6. Remove the 2 mounting bolts (2) that attach the AIR Solenoid Valve assembly to the torque strut bracket.
  7. Loosen the flexible exhaust pipe nut (5) from the exhaust manifold.
  8. Remove the AIR Solenoid Valve assembly from the exhaust manifold and from the AIR pipe.

Installation Procedure

AIR Solenoid Valve


    Object Number: 256318  Size: SH
  1. Install the AIR Solenoid Valve assembly onto the AIR pipe.
  2. Hand tighten the flexible exhaust pipe nut (5) to the exhaust manifold.
  3. Install the AIR Solenoid Valve assembly to the torque strut bracket using the 2 mounting bolts (2).
  4. Tighten
    Tighten the mounting bolts to 9N·m (80 lb in).

    Tighten
    Tighten the flexible exhaust pipe nut (5) at the exhaust manifold to 60N·m (44 ft lb).


    Object Number: 256263  Size: SH
  5. Connect the AIR pump exhaust pipe (2) to the AIR Solenoid Valve (1).
  6. Move both AIR pump exhaust hose (2) pinch clamps back into position.
  7. Connect the throttle body vacuum line to the electrical solenoid.
  8. Connect the electrical connector.

Removal Procedure

AIR Pump Exhaust Pipe

  1. Remove the retaining screws from the front portion of the left front wheel well/splash shield.
  2. Lower the splash shield far enough to gain access to the AIR pump assembly.

  3. Object Number: 256253  Size: SH
  4. Loosen and lower the AIR exhaust pipe (2) hose pinch clamp.
  5. Remove the AIR pump exhaust pipe mounting bolt from the transaxle.
  6. Disconnect the AIR exhaust pipe (2) from the AIR pump (1).

  7. Object Number: 256263  Size: SH
  8. Loosen and lower the AIR pump exhaust hose (2) pinch clamp at the AIR Solenoid Valve (1).
  9. Disconnect the AIR pump exhaust pipe (2) from the AIR Solenoid Valve (1).
  10. Remove the AIR pump exhaust pipe.

Installation Procedure

AIR Pump Exhaust Pipe


    Object Number: 256263  Size: SH
  1. Position the AIR pump exhaust pipe (2) between the AIR pump and the AIR Solenoid Valve (1).
  2. Connect the AIR pump exhaust pipe (2) to the AIR Solenoid Valve (1).
  3. Place the AIR pump exhaust hose (2) pinch clamp around the hose connection at the AIR Solenoid Valve (1) inlet port..

  4. Object Number: 256253  Size: SH
  5. Attach the AIR exhaust pipe (2) to the AIR pump (1) outlet port.
  6. Place the AIR exhaust pipe pinch clamp around the AIR pump outlet port and exhaust hose connection.
  7. Install the AIR pump exhaust pipe mounting bolt to the transaxle.
  8. Tighten
    Tighten the AIR pump exhaust pipe mounting bolt to 50N·m (37 lb ft).

  9. Raise the wheel well/splash shield into position.
  10. Re-install the wheel well/splash shield retaining screws.