Important: Use the following appropriate safety equipment and procedures:
• | Wear solvent-proof gloves. |
• | Keep the work area clean. |
• | Clean the transaxle exterior before removing parts. |
• | Do not use wipe cloths. |
• | Do not use solvents on rubber seals. |
• | Do not use solvents on plastic/PTFE thrust washers. |
• | Use compressed air to blow out all passages. |
• | Use fine wire to clean out small passages. |
• | Handle the parts carefully to prevent damage. |
• | Use transaxle fluid to lubricate all internal parts during the
assembly procedures. |
• | Always dip the threads of bolts/screws, or studs in transaxle
fluid when installing into aluminum. |
• | Always use a torque wrench for proper torque. |
• | Use thread inserts to recondition damaged or stripped aluminum
threads. |
• | Replace all gaskets. Do not use gasket cement or sealers. |
• | Replace all O-ring seals. Do not use gasket cement or sealers. |
• | Replace the plastic/PTFE seals only when necessary. Use the appropriate
seal protector to install. |
• | Replace the rubber seals only when necessary. Use the appropriate
seal protector to install. |
Inspection Procedure
Inspect the manual linkage for the following conditions:
• | Inspect for wear at the pivoting points. |
• | Inspect for bent links. |
• | Inspect for broken links. |
• | Inspect for broken rods. |
Inspect all the seals, the gaskets, the O-rings and the mating surfaces
for the following conditions:
Inspect the snap rings for the following conditions:
• | Inspect for compression. |
• | Inspect for proper ring groove fit. |
Inspect the bearings and the thrust surfaces for the following conditions: