Refer to
Heater- A/C Control and A/C Compressor Clutch Coil
in Engine Controls
Schematics.
When an A/C mode is selected, the A/C control head or the A/C programmer supplies a 12 volt signal to the powertrain control module (PCM) A/C request input. The A/C compressor clutch relay is controlled by the PCM. The PCM provides a ground path for the A/C relay coil. When the A/C compressor relay is engaged, battery voltage is supplied to the compressor clutch coil. The PCM will enable the A/C compressor clutch whenever the engine is running and the A/C has been requested unless one or more of the following conditions are present:
• | The throttle angle is more than 96 percent. |
• | The A/C head pressure is more than 440 psi (4.6 volts) or less than 35 psi (0.4 volt) as determined by the A/C refrigerant pressure sensor. |
• | The ignition 1 voltage is less than 10.5 volts. |
• | The engine speed is more than 4300 RPM for more than 1 second. |
• | The engine speed is more than 5400 RPM for any amount of time. |
• | The engine coolant temperature (ECT) is more than 124°C (255°F). |
• | The intake air temperature (IAT) is less than 5°C (41°F). |
Any of the conditions described above will inhibit the A/C compressor relay operation.
Check for the following conditions:
• | Any poor connection at the PCM -- Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connections. |
• | A damaged harness -- Inspect the wiring harness for damage. If the harness appears to be OK, disconnect the PCM, turn the ignition ON, and observe a voltmeter connected to the A/C relay control circuit at the PCM harness connector while moving the connectors and wiring harnesses related to the A/C relay. A change in voltage will indicate the location of the malfunction. |
Check for conditions that will disable the A/C operation:
• | The throttle angle is more than 96 percent. |
• | The A/C head pressure is more than 440 psi (4.6 volts) or less than 35 psi (0.4 volt) as determined by the A/C refrigerant pressure sensor. |
• | The ignition 1 voltage is less than 10.5 volts. |
• | The engine speed is more than 4300 RPM for more than 1 second. |
• | The engine speed is more than 5400 RPM for any amount of time. |
• | The ECT is more than 124°C (255°F). |
• | The IAT is less than 5°C (41°F). |
The numbers below refer to the step numbers on the diagnostic table:
The DTC P1641 diagnostic handles the control portion of the relay circuit. The DTC P0530 diagnostic pertains to the A/C refrigerant pressure sensor. If either DTC is set, perform that diagnostic first.
Under certain conditions, the PCM may engage the A/C compressor clutch briefly at start-up. Answer Yes to this step if the A/C compressor clutch remains engaged after the engine is started with all of the A/C controls in the Off position.
If the refrigerant pressure is low, refer to Heating, Ventilation, and Air Conditioning for the diagnostic procedures.
Check for poor connections and terminal tension at the fuse. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems .
Step | Action | Value(s) | Yes | No | ||||||
---|---|---|---|---|---|---|---|---|---|---|
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | ||||||||
Is DTC P0530 or DTC P1641 set? | -- | Go to the applicable DTC tables | ||||||||
Important: The following conditions must be met before continuing with this step:
Is the A/C clutch engaged? | -- | |||||||||
4 | Select an A/C mode on the HVAC control head. Is the A/C clutch engaged? | -- | Go to Diagnostic Aids | |||||||
5 | Does the scan tool indicate the A/C Request is Yes? | -- | ||||||||
Is the fuse OK? | -- | |||||||||
7 |
Is the resistance more than the specified value? | 2 ohms | ||||||||
8 |
Is the resistance more than the specified value? | 2 ohms | ||||||||
9 |
Is the fuse OK? | -- | ||||||||
10 |
Is the fuse OK? | -- | Go to Diagnostic Aids | |||||||
11 |
Does the test lamp illuminate? | -- | ||||||||
12 | Connect the power feed circuit to the compressor clutch feed circuit in the relay connector using a 10 amp fused jumper. Does the A/C compressor clutch engage? | -- | ||||||||
13 |
Does the test lamp illuminate? | -- | ||||||||
14 |
Does the test lamp illuminate? | -- | ||||||||
15 | Disconnect the control relay of the A/C compressor clutch . Is the A/C compressor still engaged? | -- | ||||||||
16 | Using the test lamp connected to ground, probe the A/C compressor clutch feed circuit in the relay connector. Does the test lamp illuminate? | -- | ||||||||
17 | Repair the short to ground in the power feed circuit to the relay. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||
18 | Repair the short to ground in the compressor clutch feed circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||
19 | Repair the open or high resistance in the power feed circuit to the relay. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||
20 | Repair the open or high resistance in the A/C compressor clutch feed circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||
21 | Repair the open or high resistance in the ground circuit of the A/C compressor clutch. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||
22 | Repair the short to power in the feed circuit of the A/C compressor clutch. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | -- | |||||||
23 | Check for poor connections and terminal tension at the relay connector. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems . Was a problem found and corrected? | -- | ||||||||
24 | Replace the relay. Is the action complete? | -- | -- | |||||||
25 | Check for poor connections and terminal tension at the A/C compressor clutch connector. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems . Was a problem found and corrected? | -- | ||||||||
26 | Replace the A/C compressor clutch coil. Refer to Compressor Clutch Plate and Hub Assembly Removal in HVAC. Is the action complete? | -- | -- | |||||||
27 |
Important: The following conditions must be met before continuing with this step:
Does the A/C compressor clutch engage and disengage? | -- | System OK |