- Install the transaxle
oil cooler pipe and hose to the vehicle.
- Install the quick connect
transaxle oil cooler pipes to the radiator.
- Install the transaxle
oil cooler pipe clip.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the transaxle
oil cooler pipe clip bolt.
Tighten
Tighten the transaxle oil cooler pipe clip bolt to 10 N·m
(89 lb in).
Important:
• | Do not reuse any of the existing retaining rings that were removed
from the existing quick connect fittings. All retaining rings being installed
must be new. |
• | Ensure the following procedures are performed when installing
the new retaining rings onto the fittings. |
- Install a new retaining ring (E-clip) into the quick connect fitting
using the following procedure:
- Hook one of the open ends
of retaining ring in one of the slots in the quick connect fitting.
- Rotate the retaining ring
around the
fitting until the retaining ring is positioned with all three ears through
the three slots on the fitting.
- Do not install the new
retaining ring
onto the fitting by pushing the retaining ring.
- Ensure that the three
retaining ring
ears are seen from inside the fitting and that the retaining ring moves freely
in the fitting slots.
- Install the new retaining ring (E-clip) into the remaining quick
connect fittings.
Notice: Ensure that the cooler line being installed has a plastic cap on each
end that connects to a quick connect fitting. If no plastic cap exists, or
the plastic cap is damaged, obtain a new plastic cap and position on to the
cooler line prior to the cooler line installation.
- Install the transaxle oil cooler pipes to the quick connect fittings.
- Install the transaxle
oil cooler pipe
into the quick connect fitting.
- Insert the transaxle oil cooler pipe end into the quick connect
fitting until a click is either heard or felt.
- Do not use the plastic
cap on the transaxle
oil cooler pipe in order to install the transaxle oil cooler pipe into the
fitting.
- Pull back sharply on the transaxle oil cooler pipe in order to
ensure that the transaxle oil cooler pipe is fastened into the quick connect
fitting.
- Position (snap) the plastic
cap onto
the fitting. Do not manually depress the retaining ring when installing the
plastic cap onto the quick connect fitting.
- Ensure that the plastic cap is fully seated against the fitting.
- Ensure that no gap is
present between
the cap and the fitting.
- Ensure that the yellow
identification
band on the tube is hidden within the quick connect fitting. A hidden yellow
identification band indicates proper joint seating.
- Do not install the transaxle
oil cooler
pipe end into the fitting incorrectly.
- If you cannot position the plastic cap against the fitting, remove
the retaining ring from the quick connect fitting per step 4 of the transaxle
oil cooler pipe removal procedure. Check the retaining ring and the transaxle
oil cooler pipe end in order to ensure neither is bent. Replace the transaxle
oil cooler pipe or the retaining ring if necessary, and install per step 2
of the transaxle oil cooler pipe installation procedure.
- Install the transaxle
oil cooler hoses
to the retaining clip on the frame.
Important: The correct thread engagement is critical. The crossthreaded fittings
can achieve proper tightness value and still leak.
- Install the transaxle oil cooler hoses to the transaxle oil cooler fittings
in the transaxle.
Tighten
Tighten the transaxle oil cooler hose fittings to 23 N·m
(17 lb ft).
- Lower the vehicle.
Notice: Do NOT overfill the transaxle. The overfilling of the transaxle
causes foaming, loss of fluid, shift complaints, and possible damage to the
transaxle.
- Adjust the fluid level.
- Inspect for proper completion of the repairs.
- Inspect for fluid leaks.