Removal Procedure
- Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.
- Remove the left front diagonal brace. Refer to
Front End Sheet Metal Diagonal Brace Replacement
in Body
Front End.
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Remove the generator. Refer to Generator Replacement
in Engine Electrical.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
in General Information.
- Remove the lower air deflector. Refer to Radiator Air Baffle Assemblies and Deflectors (Lower)
in Engine Cooling.
- Remove the right side engine splash shield. Refer to
Engine Splash Shield Replacement
in Body Front
End.
- Remove the compressor hose assembly from rear of the compressor.
Refer to
Compressor Hose Assembly Replacement
.
- Disconnect the electrical
connector from the compressor.
- Remove the front and rear
compressor mounting nuts.
- Remove the top compressor mounting bolts.
- Remove the compressor.
Installation Procedure
Important: Replacement compressors are shipped without oil (dry). Add 60 ml
(2 oz) of synthetic refrigerant oil (PAG).
- Install the compressor.
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the compressor
front nut.
Tighten
Tighten the compressor front nut to 50 N·m (37 lb ft).
- Install the compressor top bolts.
Tighten
Tighten the compressor top bolts to 50 N·m (37 lb ft).
- Install the compressor rear nut.
Tighten
Tighten the compressor rear nut to 25 N·m (18 lb ft).
- Install the compressor hose assembly to the rear of the compressor.
Refer to
Compressor Hose Assembly Replacement
.
- Connect the electrical
connector to the compressor.
- Install the right side engine splash shield. Refer to
Engine Splash Shield Replacement
in Body Front
End.
- Install the lower air deflector. Refer to Radiator Air Baffle Assemblies and Deflectors (Lower)
in Engine Cooling.
- Lower the vehicle.
- Install the generator. Refer to Generator Replacement
in Engine Electrical.
- Evacuate and recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Inspect the A/C system for leaks. Refer to Leak Testing
.
- Install the left front diagonal brace. Refer to
Front End Sheet Metal Diagonal Brace Replacement
in Body
Front End.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure
in Engine Electrical.