Step | Action | Value(s) | Yes | No | ||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
1 | Was the Hydraulic Brake Diagnostic System Check performed? | -- | Go to Step 2 | Go to the Hydraulic Brake Diagnostic System Check | ||||||||||||
2 | Perform the brake pedal travel measurement procedure. Refer to Brake Pedal Travel . Does the brake pedal travel exceed the specified measurement? | -- | Go to Step 3 | System OK | ||||||||||||
3 | Inspect the brake linings for the following:
Refer to Brake Pad Inspection in Disc Brakes. Do any of the above conditions exist? | -- | Go to Step 4 | Go to Step 5 | ||||||||||||
4 | Replace the brake linings as necessary.
Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
5 | Inspect the brake rotors for the following:
Refer to Brake Rotor Lateral Runout Check in Disc Brakes Do any of the above conditions exist? | -- | Go to Step 6 | Go to Step 8 | ||||||||||||
6 | Resurface or replace the brake rotor as necessary. Refer to Brake Rotor Refinishing , Front Brake Rotor Replacement or Rear Brake Rotor Replacement in Disc Brakes. Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
7 | Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
8 | Inspect the brake assembly for missing or loose attachments. Refer to Brake Pad Inspection in Disc Brakes Are there any missing or loose attachments? | -- | Go to Step 9 | Go to Step 12 | ||||||||||||
9 | Repair or replace the components as necessary. Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
10 | Inspect calipers for leakage. Are any of the components leaking? | -- | Go to Step 11 | Go to Step 12 | ||||||||||||
11 | Replace the leaking components.
Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
12 | Inspect the hydraulic brake system for leaks. Refer to Brake Fluid Leak or Brake Hose Inspection. Refer to Brake Hose Inspection Is there any sign of leakage? | -- | Go to Step 13 | Go to Step 14 | ||||||||||||
13 | Repair or replace the components as necessary. Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
14 | Inspect the master cylinder for leakage. Refer to Brake Fluid Leak . Is the master cylinder leaking? | -- | Go to Step 15 | Go to Step 16 | ||||||||||||
15 | Replace the master cylinder. Refer to Master Cylinder Replacement Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
16 | Inspect the brake system for air. Refer to Hydraulic Brake System Bleeding . Is there air in the system? | -- | Go to Step 17 | Go to Step 18 | ||||||||||||
17 | Bleed the brake system. Refer to Hydraulic Brake System Bleeding . Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
18 | Inspect the brake fluid for contamination. Refer to Master Cylinder Reservoir Filling . Is the brake fluid contaminated? | -- | Go to Step 19 | Go to Step 20 | ||||||||||||
19 | Replace all of the hydraulic brake system rubber components.
Is the repair complete? | -- | Go to the Hydraulic Brake Diagnostic System Check | -- | ||||||||||||
20 | Verify the proper brake system operation. Does the original condition still exist? | -- | Go to Step 1 | System OK |
