Step
| Action
| Value(s)
| Yes
| No
|
1
| Were
you sent here from the Cooling Insufficient, A/C System diagnostic table?
| --
|
Go to Step
2
| Go to
Cooling Insufficient - Air Conditioning (A/C) System
|
2
|
- Start the engine.
- Turn the A/C ON.
- Feel the liquid line before the expansion (orifice) tube.
Is the liquid line cold before the orifice?
| --
|
Go to Step 3
|
Go to Step 8
|
3
| Feel along the surfaces of the following high side components
for a sudden drop in temperature (The high side components should feel warm/hot
from the compressor all the way to the orifice.)
• | The compressor discharge hose |
• | The liquid line between the condenser and the orifice |
Is there an abrupt drop in temperature noted along the surfaces of any
of the components listed?
| --
|
Go to Step 7
|
Go to Step 4
|
4
| Feel the liquid line at the orifice location for extreme cold, possibly
accompanied by heavy frost, then feel along the liquid line after the orifice
location for warm temperature.
Is the liquid line extremely cold at the orifice location and warm after
the orifice location?
| --
|
Go to Step 11
|
Go to Step 5
|
5
| Feel along the surfaces of the following low side components for a sudden
change in temperature.
• | The liquid line between the orifice and the evaporator core |
• | The vapor hose between the evaporator core and the accumulator |
• | The compressor suction hose |
Is there an abrupt temperature change felt along the surfaces of any
of the components listed?
| --
|
Go to Step 7
|
Go to Step 6
|
6
| Feel along the surfaces of the following Low and High side components
to compare the overall temperatures of the low and high sides.
• | The liquid line between the orifice and the evaporator core |
• | The vapor hose between the evaporator core and the accumulator |
• | The compressor suction hose |
• | The compressor discharge hose |
• | The liquid line between the condenser and the orifice |
Are the overall temperatures of the low and high side components close
to the same (both only mildly warm) ?
| --
|
Go to Step 12
|
Go to Step 8
|
7
|
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Remove the restriction from the component, or replace the component
which produced an abrupt temperature drop.
Is the repair complete?
| --
|
Go to Step 15
| --
|
8
|
- Recover the refrigerant and evacuate the system. Refer to
Refrigerant Recovery and Recharging
.
- Record the weight of the charge which was removed.
Is the weight of the removed refrigerant charge equal to or above the
specified value?
| 0.57 kg (1.25 lb)
|
Go to Step 9
|
Go to Step 9
|
9
| Recharge the A/C system to specifications.
Refer to
Refrigerant Recovery and Recharging
.
Does the cooling performance improve?
| --
|
Go to Step 15
|
Go to Step 10
|
10
|
- Leak test the system. Refer to
Leak Testing
.
- Repair any leaks.
Is the repair complete?
| --
|
Go to Step 15
| --
|
11
|
- The orifice tube is nearly plugged or damaged (opening too small).
- Replace the orifice tube. Refer to
Expansion (Orifice) Tube Replacement
.
- If the orifice tube was plugged or nearly plugged, note the type
of debris present.
- If metal flakes (chips) are present, replace the A/C compressor.
Refer to
Air Conditioning Compressor Replacement
.
- If a brown/black residue is present, replace the accumulator.
Refer to
Air Conditioning Accumulator Replacement
.
Is the repair complete?
| --
|
Go to Step 15
| --
|
12
|
- Recover the refrigerant. Refer to
Refrigerant Recovery and Recharging
.
- Disconnect the compressor hose from the compressor. Refer to
Compressor Hose Assembly Replacement
.
- Inspect for the presence of debris on the compressor suction port
screen.
Is there debris present on the compressor suction port screen?
| --
|
Go to Step 13
|
Go to Step
14
|
13
|
- Remove the debris from the suction port screen.
- Inspect the orifice for damage. Refer to
Expansion (Orifice) Tube Replacement
, in order to determine if
the debris originated from the high side.
- If the orifice does not show any signs of damage replace the accumulator.
Refer to
Air Conditioning Accumulator Replacement
.
Is the repair complete?
| --
|
Go to Step 14
| --
|
14
|
- Recharge the A/C system. Refer to
Refrigerant Recovery and Recharging
.
- Leak test the refrigerant system. Refer to
Leak Testing
.
Are the repairs completed?
| --
|
Go to Step 15
| --
|
15
| Take readings of the low and high side pressures as well as the IP center
outlet air temperatures after repairs are performed.
Compare the pressures and IP outlet temperatures to those listed in
the A/C Performance Table. Refer to
Cooling Insufficient - Air Conditioning (A/C) System
.
Are the readings within the specified ranges?
| --
|
Go to Step 16
| Go to
Cooling Insufficient - Air Conditioning (A/C) System
|
16
| Operate the system in order to verify the repair.
Did you correct the condition?
| --
| Go to
Step 17
| Go to
Symptoms
in HVAC System - Manual or
Symptoms
in HVAC System - Automatic
|
17
|
- Disconnect the J 39500-B
.
- Install the LH diagonal brace. Refer to
Front End Sheet Metal Diagonal Brace Replacement
in Body Front End.
Is the action complete?
| --
| System OK
| --
|