Intermittent failures in electronic systems may be very
difficult to detect and accurately diagnose. The modules test for different
malfunctions under different vehicle conditions. For this reason, a thorough
test drive is often needed in order to repeat a fault condition. If the
system malfunction is not repeated during the test drive, a good description
of the complaint may be useful in locating an intermittent malfunction.
Faulty wires or connections cause most intermittent problems. When an
intermittent condition is suspected, inspect the suspected circuits for
the following conditions:
• | Poor mating of connector halves of backed out terminals |
• | Improperly formed or damaged terminals |
• | Poor wire to terminal connections |
• | Dirty or corroded terminals |
History DTCs are those indicating that the modules have previously detected
a malfunction. The reason could be either that the malfunction is intermittent
or that the system for which the DTC is set for is not currently being
operated. For example, the rear defogger circuit does not operate until
the modules detect engine RPM. For this reason, if a module displays
history DTCs and the malfunction cannot be found easily, try clearing
the DTCs and manually operating the system that the DTC applies to using
a scan tool. Read the Diagnostic Aids and Conditions for Setting the
DTC in each DTC table for more specific information.
History DTCs help in diagnosing intermittent fault conditions but do
not necessarily indicate a faulty module. The modules are reliable components,
and are not a likely cause of the malfunction. Most system complaints
are linked to faulty wiring and connectors, and occasionally to a component.
Perform a thorough inspection of all related wiring and connectors pertaining
to the history DTC that is stored.
The following conditions may result in intermittent module operation
with no DTC stored:
• | Any condition which results in the interruption of power to a
module |
• | The battery or ignition voltage is out of range (below 9.0 volts
or above 15.5 volts). |
• | A loose or damaged ground |
• | An open or a short on the serial data line |