Removal Procedure
- Turn OFF the ignition.
Caution: Allow the engine to cool before servicing the secondary air injection
AIR system in order to reduce the chance of severe burns.
- Rotate the engine for service access. Refer to
Rotating the Engine for Service Access
in Engine Mechanical.
- Raise the vehicle.
- Remove the manifold pipe to valve bolts.
- Lower the vehicle.
- Disconnect the secondary air injection (AIR)
crossover pipe from the shut-off valve.
- Disconnect the vacuum line from the shut-off valve.
- Remove the AIR shut-off valve nut.
- Remove the shut-off valve bolts from the manifold pipe.
- Remove the shut-off valve.
Installation Procedure
- Install a new gasket between the shut off
valve and the manifold pipe.
Notice: Refer to Fastener Notice in the Preface section.
- Install the shut-off valve to the manifold pipe.
Tighten
Tighten the AIR shut-off valve to 20 N·m (15 lb ft).
- Install the AIR shut-off valve nut.
Tighten
Tighten the nut to 10 N·m (89 lb in).
- Connect the vacuum line to shut-off valve.
- Connect the AIR crossover pipe to the shut-off valve.
- Install the ICM. Refer to
Ignition Control Module Replacement
.
- Return the engine to its original position. Refer to
Rotating the Engine for Service Access
in Engine Mechanical.