Checks
| Causes
|
Differential Assembly (232)
|
| • | Inspect for worn or damaged Side Gear Thrust Washer) or Pinion Gear Thrust Washer |
| • | Inspect for loose or worn Side Gear Axle Splines |
| • | Inspect for damaged or worn Side Gear |
| • | Inspect for worn or damaged Final Drive Inner and Outer Washers (584) |
| • | Inspect for loose, damaged or worn Front Differential Carrier Thrust Bearings, (228, 231, 233) |
| • | Inspect for broken, worn or disengaged Final Drive Pinion Pin Retainer (581) |
| • | Inspect for damaged or worn Pinion Gears |
|
Drive Link Assembly (225)
|
| • | Inspect for worn, loose or damaged links |
| • | Inspect for broken, worn or loose Drive Link Lube Scoop (60) |
|
Drive Sprocket Assembly (224)
|
| • | Inspect for improper Drive Sprocket (224) tooth surface finish |
| • | Inspect for broken or damaged Drive Sprocket (224) teeth |
| • | Inspect for worn or damaged Drive Sprocket Thrust Bearings (223, 556) |
| • | Inspect for worn or damaged Output Carrier Transfer Drive Gear Hub Assembly splines (222) |
| • | Inspect for loose, worn or damaged Output Carrier Transfer Drive Gear Hub Assembly bushing |
|
Driven Sprocket Assembly (229)
|
| • | Inspect for worn, binding or damaged Driven Sprocket Bearing Assembly (228) |
| • | Inspect for worn or damaged Driven Sprocket Ball Bearing Assembly |
| • | Inspect for improper Driven Sprocket (229) tooth surface finish |
| • | Inspect for broken or damaged Driven Sprocket (229) teeth |
|
Input Carrier Assembly (570)
|
| • | Inspect for pitted/spalled Pinion Gear teeth |
| • | Inspect for worn or damaged Pinion Gear Thrust Washers and Bushings |
| • | Inspect for worn or damaged Pinion Gears, Pins or Needle Bearings |
| • | Inspect for loose or broken Hub and Ring Gear |
| • | Inspect for loose or broken Output Internal Gear Retainer |
| • | Inspect for loose or worn Sun Gear Thrust Bearings (569, 572) |
|
Output Carrier Assembly (574)
|
| • | Inspect for worn or damaged Pinion Gear Thrust Washers and Bushings |
| • | Inspect for worn or damaged Pinion Gears, Pins or Needle Bearings |
| • | Inspect for loose Hub and Ring Gear |
|
Output Sun Gear Assembly (555)
|
| • | Inspect for worn or damaged Output Sun Gear Thrust Bearing (556) |
| • | Inspect for loose, worn or damaged Output Sun Gear bushing |
| • | Inspect for worn or damaged Output Sun Gear teeth |
|
Reaction Carrier Assembly (567)
|
| • | Inspect for worn or damaged Pinion Gear Thrust Washers and Bushings |
| • | Inspect for worn or damaged Pinion Gears, Pins or Needle Bearings |
| • | Inspect for loose hub and Ring Gear |
| • | Inspect for worn or damaged Reaction Carrier Thrust Bearings (565) |
|
Reaction Sun Gear Assembly (566)
| Inspect for loose, worn or damaged Reaction Sun Gear Assembly bushing
|
Fluid Pump Assembly (201)
|
- Inspect for proper fluid level
- Inspect for leaking Pump Fluid Outlet Seal Assembly (24) or Filter Seal
|
3-5-Reverse Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance |
| • | Inspect for stripped or sheared Clutch Plate Splines (508-510) |
| • | Inspect for loose or worn Backing Plate Retainer (511) |
| • | Inspect for loose Speed Sensor Reluctor Wheel (501) or Retainer (500) |
|
4-5-6 Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance |
| • | Inspect for stripped or sheared Clutch Plate Splines (425-428) |
| • | Inspect for loose or worn Clutch Dam Retainer (524) |
| • | Inspect for loose or worn 3-5-Reverse/4-5-6 Clutch Housing Bushing |
|
1-2-3-4 Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance |
| • | Inspect for stripped or sheared Clutch Plate Splines (557-559) |
| • | Inspect for loose or worn Clutch Spring Retainer (561) |
|
Low and Reverse Clutch Assembly (OWC) (543)
|
| • | Inspect for stripped or sheared Low and Reverse Clutch Assembly (543) splines |
| • | Inspect for non-rotating Low and Reverse Clutch Assembly (543) |
|
Low and Reverse Clutch
|
| • | Inspect for inadequate Clutch Plate Clearance |
| • | Inspect for stripped or sheared Clutch Plate Splines (545-547) |
| • | Inspect for loose or worn Clutch Spring Retainer (548) |
|
2-6 Clutch Assembly
|
| • | Inspect for inadequate Clutch Plate Clearance |
| • | Inspect for stripped or sheared Clutch Plate Splines (540-542) |
| • | Inspect for loose or worn Clutch Spring Retainer (537) |
|
Case Assembly (50)
|
| • | Inspect for loose or broken Transmission Mount Bolts |
| • | Inspect for loose Torque Converter and Differential Housing Bolts (26) |
| • | Inspect for loose, worn or damaged differential bushing |
| • | Inspect for loose or broken Input Shaft Support Bolts (57) |
| • | Inspect for loose or broken Front Differential Carrier Baffle Bolts (61) |
| • | Inspect for stripped or sheared splines |
| • | Inspect for loose, worn or damaged bushing |
|
Torque Converter Housing Assembly (208)
|
| • | Inspect for loose or broken Front Differential Ring Gear Retainer (206) |
| • | Inspect for loose, worn or damaged differential bushing |
| • | Inspect for loose or broken Pinion Gear Shaft Retainer Pin |
| • | Inspect for loose or broken Front Differential Carrier Baffle Bolts (204) |
| • | Inspect for loose or broken Fluid Pump Bolts (200) |
| • | Inspect for loose Torque Converter and Differential Housing Bolts (26) |
| • | Inspect for loose, worn or damaged bushing |
|
Control Valve Body Cover Assembly (2)
| Inspect for loose, missing or broken Valve Body Cover Bolts (1)
|
Torque Converter (28)
|
| • | Inspect for improper alignment of Torque Converter to the Crankshaft |
| • | Inspect for ballooning of the Torque Converter |
|
Differential Carrier Assembly (232)
|
| • | Inspect for worn or damaged Differential Carrier (582) |
| • | Inspect for worn or damaged Pinion Pins (583) |
| • | Inspect for broken, worn or damaged Differential Sun Gear Bearing (231) or Driven Sprocket Bearing (228) |
| • | Inspect for worn or damaged Differential Side Gear teeth, Final Drive Pinion Gear (586) teeth or Final Drive Sun Gear (230) teeth |
| • | Inspect for worn or damaged Differential Side Gear Thrust Washers or Final Drive Inner and Outer Washers (584) |
| • | Inspect for worn or damaged Final Drive Rollers (585) |
| • | Inspect for broken or damaged Differential Pinion Gear Shaft Retainer |
|
