GM Service Manual Online
For 1990-2009 cars only

Cooling Fan Always On 2.0L

Diagnostic Instructions

    • Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.
    • Review Strategy Based Diagnosis for an overview of the diagnostic approach.
    •  Diagnostic Procedure Instructions provides an overview of each diagnostic category.

Circuit/System Description

The engine cooling fan is a variable speed fan. The engine control module (ECM) controls the fan speed by sending a pulse width modulated (PWM) signal to the cooling fan control module. The cooling fan control module varies the voltage drop across the engine cooling fan motor in relation to the pulse width modulated signal. The cooling fan speed can be adjusted from 10 percent to 90 percent duty cycle. 90-94 percent is considered high speed fan.

The ECM monitors the voltage on the cooling fan speed control circuit driver output. Voltage is near B+ when the driver is OFF, and near ground when the driver is ON. If the difference between the actual and expected voltage exceeds a calibrated value, a DTC will set.

Reference Information

Schematic Reference

    •  Engine Cooling Schematics
    •  Cooling System Component Views

Connector End View Reference

    •  Cooling System Connector End Views
    •  Engine Control Module Connector End Views

Description and Operation

Cooling Fan Description and Operation

Electrical Information Reference

    •  Circuit Testing
    •  Connector Repairs
    •  Testing for Intermittent Conditions and Poor Connections
    •  Wiring Repairs

DTC Type Reference

Powertrain Diagnostic Trouble Code (DTC) Type Definitions

Scan Tool Reference

    •  Scan Tool Data List
    •  Scan Tool Data Definitions
    •  Scan Tool Output Controls

Circuit/System Verification

  1. If DTCs P0480, P0691, or P0692 are set, perform that diagnostic first.
  2. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
  3. Ignition ON, observe that the fan is not activated.
  4. If the fan is activated, replace the cooling fan assembly.

Repair Instructions

Perform the Cooling Fan and Shroud Replacement after completing the diagnostic procedure.

Repair Verification

  1. Ignition ON, verify with a scan tool that the ECM is not commanding fan activation.
  2. Ignition ON, observe that the fan is not activated.