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For 1990-2009 cars only

Convertible Top Wear (Replace Convertible Top and Folding Top Side Rear Weatherstrips)

Subject:Convertible Top Wear (Replace Convertible Top and Folding Top Side Rear Weatherstrips)

Models:2007 Pontiac Solstice
2007 Saturn SKY
2007 Opel GT
Built Prior to March 2007

Attention: This bulletin only pertains to vehicles built with plan B tops. Refer to Corporate Bulletin Number 06-08-67-009A for more information.


Condition

Some customers may comment that the convertible top is showing wear on the underside of the roof.

Cause

This condition may be due to the metal reinforcement in the folding top side rear weatherstrip protruding out and making contact with the top during the opening and closing cycles.

Correction

Replace the convertible top cover and the folding top side rear weatherstrip (left and right). Refer to Folding Top Cover Replacement in SI. These instructions supplement the top cover replacement process.

Note: Perform Step 2 before the old top cover is removed and Steps 3 and 4 with the old top cover completely removed.

  1. Place a fender cover or seat cover over the seats to protect them from dirt and debris.

  2. Object Number: 2163958  Size: SH
  3. Before removing the folding top side front weatherstrip retainer. Mark the location with a paint pen for alignment.

  4. Object Number: 2163658  Size: SH
  5. With a paint pen, mark the rear of the 1-2 bow. This is the triangle area highlighted in white.
  6. Important: The 1-2 bow of the convertible top is made out of magnesium and a die grinder should not be used to remove the material.

  7. With a utility knife, scar the number 1-2 bow (shown as the highlighted area triangular zone in the graphic above). Make several passes in the material. Use vise-grip pliers to remove the piece.
  8. Use a flat file and smooth any sharp edges from the bow.
  9. After installing the top, cycle the convertible top assembly to verify that there is no contact between the wear clip and the 1-2 bow. If contact is made, proceed to Step 7. If not, proceed to Step 8.

  10. Object Number: 2167379  Size: SH
  11. If the wear clip comes in contact with the 1-2 bow, remove it and then measure and cut 5 mm (¼ in) off the end and reinstall.
  12. Apply GM weatherstrip lubricant or dielectric silicone grease to the area shown in the illustrations above.

Parts Information

Part Number

Description

19152957

Cover Asm, F/Top (Black)

19152958

Cover Asm, F/Top (Latte)

19152963

Weatherstrip, F/Top SI RR - LH

19152964

Weatherstrip, F/Top SI RR - RH

3634770 (US)

Weatherstrip Lubricant

10953518 (Canada)

12345579 (US)

Dielectric Silicone Grease

10953481 (Canada)

Warranty Information

For vehicles repaired under warranty, use:

Labor Operation

Description

Labor Time

B3590

Folding Top Cover Replacement

Use Published Labor Operation Time