Special Tools
• | J 42851 Front Cover Oil Seal Installer |
• | J 45019 Flange and Pinion Cage Remover |
Removal Procedure
- Raise and support vehicle. Refer to
Lifting and Jacking the Vehicle.
- Remove the floor panel tunnel rear panel. Refer to
Floor Panel Tunnel Panel Replacement - Rear.
- Remove the propeller shaft, differential, and driveline support. Refer to
Propeller Shaft, Differential, and Driveline Support Replacement.
- Remove the differential carrier bracket. Refer to
Differential Carrier Bracket Replacement.
- Install the
J 45012 to the flange.
- While holding the
J 45012 , remove the drive pinion nut using
J 34826 .
- Using the
J 45012 to hold the drive pinion flange, use the
J 34826 to remove the drive pinion nut.
- Remove the
J 45012 .
- Install the
J 45019 to the flange.
- Using the
J 45019 , remove the flange.
- Using a flat-bladed tool, remove the drive pinion seal. Take care not to damage any sealing surfaces.
Installation Procedure
Note: Ensure the pinion bore is free of dirt and debris.
- Apply a small amount of synthetic gear oil GM P/N 12378514 (Canadian P/N 88901045) or equivalent to the sealing surfaces of the drive pinion flange and the drive pinion seal.
- Using the
J 42851 (1) , install the pinion seal (2) to the differential housing (3).
- Remove the
J 45019 .
- Install the
J 45012 .
- Install the pinion flange to the drive pinion shaft.
Note: The pinion shaft threads and the pinion flange nut must be free of residue and debris prior to application of threadlocker.
- Clean all the residue from the pinion shaft threads and pinion flange nut by using denatured alcohol or equivalent and allow to dry.
Note: Ensure that there are no gaps in the threadlocker along the length of the filled area of the pinion shaft threads.
- Apply threadlocker GM P/N 12345382 (Canadian P/N 10953489) or equivalent to 2/3 of the threaded length of the pinion shaft threads.
- Allow the threadlocker to cure approximately 10 minutes before installation.
Caution: Refer to Fastener Caution in the Preface section.
- Install the drive pinion flange nut to the pinion shaft. While holding the
J 45012 , use
J 34826 to tighten the drive pinion nut.
Tighten
Tighten the pinion flange nut to 245 N·m (181 lb ft).
- Remove the
J 45012 .
- Install the differential carrier bracket. Refer to
Differential Carrier Bracket Replacement.
- Install the propeller shaft, differential, and driveline support. Refer to
Propeller Shaft, Differential, and Driveline Support Replacement.
- Install floor panel tunnel rear panel. Refer to
Floor Panel Tunnel Panel Replacement - Rear.
- Inspect the fluid level. Refer to
Rear Axle Lubricant Level Inspection.
- Lower the vehicle.