Throttle Body Assembly Replacement. Opel Insignia HB (Global Epsilon) 2009

For 1990-2009 cars only

Makes 🢒 Opel 🢒 2009 🢒 Insignia HB (Global Epsilon) 🢒 Engine 🢒 Engine Controls and Fuel - 2.0L (Diesel) 🢒 Throttle Body Assembly Replacement

Callout	Component Name
Preliminary Procedures Remove the engine cover. Refer to Engine Cover Replacement Remove the charge air cooler outlet pipe. Refer to Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement Disconnect the electrical connector.
1	Throttle Body Fasteners (Qty: 3). Caution: Refer to Fastener Caution in the Preface section. Tighten 10 N·m (7 lb ft)
2	Throttle Body Assembly Caution: Do not use solvent of any type when cleaning the gasket surfaces on the intake manifold and the throttle body assembly, as damage to the gasket surfaces and throttle body assembly may result. Use care in cleaning the gasket surfaces on the intake manifold and the throttle body assembly, as sharp tools may damage the gasket surfaces. Caution: Do not use any solvent that contains Methyl Ethyl Ketone (MEK). This solvent may damage fuel system components.

Callout

Component Name

Preliminary Procedures

Remove the engine cover. Refer to Engine Cover Replacement
Remove the charge air cooler outlet pipe. Refer to Charge Air Cooler Inlet Pipe and Outlet Pipe Replacement
Disconnect the electrical connector.

Throttle Body Fasteners (Qty: 3).

Caution: Refer to Fastener Caution in the Preface section.

Tighten
10 N·m (7 lb ft)

Throttle Body Assembly

Caution: Do not use solvent of any type when cleaning the gasket surfaces on the intake manifold and the throttle body assembly, as damage to the gasket surfaces and throttle body assembly may result.

Use care in cleaning the gasket surfaces on the intake manifold and the throttle body assembly, as sharp tools may damage the gasket surfaces.

Caution: Do not use any solvent that contains Methyl Ethyl Ketone (MEK). This solvent may damage fuel system components.