GM Service Manual Online
For 1990-2009 cars only
Makes šŸ¢’ Opel šŸ¢’ 2009 šŸ¢’ Insignia HB (Global Epsilon) šŸ¢’ Engine šŸ¢’ Engine Mechanical - 1.6L (LDE or LLU) and 1.8L (2H0) šŸ¢’ Engine Flywheel Installation

Engine Flywheel Installation LLU

Special Tools

    ā€¢ EN-652 Flywheel Holder
    ā€¢ EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

  1. Clean the thread in the crankshaft.

    2. Object Number: 2028376 Size: SH
  2. Install the flywheel (2).
  3. Install the EN-652 holder  (1).

    4. Caution: Refer to Fastener Caution in the Preface section.


    Object Number: 2028375 Size: SH
  4. Install the 6 NEW flywheel bolts (1, 2) and tighten the bolts in 3 passes using the EN-45059 sensor kit :
    5. ā€¢ First pass to  35 NĀ·m (26 lb ft).
    ā€¢ Second pass to additional  30 degrees.
    ā€¢ Third pass to an additional  15 degrees.
  5. Remove the EN-652 holder .