• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. |
• | Review Strategy Based Diagnosis for an overview of the diagnostic approach. |
• | Diagnostic Procedure Instructions provides an overview of each diagnostic category. |
Circuit | Short to Ground | High Resistance | Open | Short to Voltage | Signal Performance |
---|---|---|---|---|---|
5V Reference | P0107, P0193, P0236, P0642 | P0236, P0237 | P0107, P0236 | P0036, P0193, P0236, P050A, P0606, P0643 | P0236 |
Intake Air Pressure Signal | P0237 | P0236, P0237 | P0238 | P0238 | P0234, P0236, P0299 |
Low Reference | -- | P0234, P0236, P0238 | P0098, P0099, P0238 | -- | -- |
Circuit | Short to Ground | Open | Short to Voltage |
---|---|---|---|
Parameter Normal Range: BARO to 240 kPa Operating Conditions: Engine running under various operating conditions | |||
5V Reference | 20-80 kPa | 30-80 kPa | 20-80 kPa |
Boost Pressure Sensor Signal | 0 kPa | 276 kPa | 276 kPa |
Low Reference | -- | 276 kPa | -- |
The intake air pressure sensor is integrated with the intake air temperature (IAT) sensor 2. The intake air pressure sensor measures the range of pressures between the turbocharger and the throttle body. The sensor used on this engine is a three atmosphere sensor. Pressure in this portion of the induction system is affected by engine speed, throttle opening, turbocharger boost pressure, intake air temperature (IAT), barometric pressure (BARO), and the efficiency of the charge air cooler (CAC). The intake air pressure and temperature sensor has the following circuits:
• | 5V reference |
• | Low reference |
• | Intake air pressure signal |
• | IAT sensor 2 signal |
The sensor provides a signal voltage to the engine control module (ECM), relative to the pressure changes, on the intake air pressure signal circuit. Under normal operation the greatest pressure that can exist in this portion of the induction system at ignition ON, engine OFF is equal to the BARO. When the vehicle is operated at wide-open throttle (WOT) the turbocharger can increase the pressure to near 240 kPa. The least pressure that occurs is when the vehicle is idling or decelerating, and it is equal to the BARO.
• | DTCs P0236, P0237, or P0238 are not set. |
• | The driver requested boost pressure level exceeds the level of the base boost pressure. |
• | This DTC runs continuously within the enabling conditions. |
• | DTCs P0236, P0237, P0238, P0244, P0245, P0246, P2227, P2228, or P2229 are not set. |
• | The BARO is greater than 65 kPa. |
• | The engine speed is between 2,600-3,120 RPM. |
• | The ECM is not in limp home mode. |
• | The ECM is not in limp home mode with safety fuel cut-off activated. |
• | The driver requested boost pressure level exceeds the level of the base boost pressure. |
• | This DTC runs continuously within the enabling conditions. |
The ECM detects that the actual boost pressure is greater than the desired boost pressure for greater than 3 seconds continuously or 50 seconds cumulative.
The ECM detects that the actual boost pressure is less than the desired boost pressure for greater than 4 seconds continuously or 50 seconds cumulative.
• | DTCs P0234 and P0299 are Type C DTCs. |
• | An indicator will illuminate. |
• | The ECM will disable boost control and limit the system to mechanical boost only, resulting in a substantial decrease in engine power. |
DTCs P0234 and P0299 are Type C DTCs.
• | The intake air pressure sensor signal circuit is pulled high in the ECM. With the sensor disconnected, at ignition ON, a normal voltage measurement of the signal circuit with a DMM is 5.60V. |
• | The CAC is connected to the turbocharger and to the throttle body by flexible duct work that requires the use of special high torque fastening clamps. These clamps cannot be substituted. In order to prevent any type of air leak when servicing the ductwork, the tightening specifications and proper positioning of the clamps is critical, and must be strictly adhered to. |
• | Use a solution of dish soap and water in a spray bottle to pinpoint any air leaks. |
Powertrain Diagnostic Trouble Code (DTC) Type Definitions
Control Module References for scan tool information
• | Any damaged components, including the turbocharger, the CAC, and the TC wastegate actuator |
• | Any hairline fractures of the boost pressure sensor housing |
• | Loose or improper installation of any components |
• | An air flow restriction |
• | Any vacuum leak |
• | Any pinholes or breaks in the 3 vacuum hoses attached to the TC wastegate actuator |
• | Any restrictions in the 3 vacuum hoses attached to the TC wastegate actuator |
• | Improper routing or connecting of the vacuum hoses on the charge air bypass valve solenoid, the bypass valve, and the turbocharger wastegate actuator |
• | Any type of air leak between the turbocharger and the throttle body, including the CAC assembly. |
• | Verify that an exhaust leak does not exist, including the mating surface area between the turbocharger and the exhaust manifold. |
⇒ | If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the K20 ECM. |
⇒ | If less than the specified range, test the 5V reference circuit for a short to ground or an open/high resistance. If the circuit tests normal, replace the K20 ECM. |
⇒ | If greater than the specified range, test the 5V reference circuit for a short to voltage. If the circuit tests normal, replace the K20 ECM. |
⇒ | If less than the specified range, test the signal circuit terminal 4 or D for a short to ground. If the circuit tests normal, replace the K20 ECM. |
⇒ | If greater than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the K20 ECM. |
Perform the Diagnostic Repair Verification after completing the diagnostic procedure.
• | Control Module References for ECM replacement, setup, and programming |