GM Service Manual Online
For 1990-2009 cars only

Clutch Master Cylinder Replacement Right Hand Drive


Object Number: 2018869  Size: MF

Callout

Component Name

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution in the Preface section.

Preliminary Procedures

  1. Remove the instrument panel lower trim panel insulator. Refer to Instrument Panel Lower Trim Panel Insulator Replacement.
  2. Remove the clutch pedal cruise control release switch. Refer to Clutch Pedal Position Switch Replacement.

1

Clutch Pedal Return Spring

Procedure

Release the spring from the underside of the Clutch pedal.

2

Clutch Pedal Master Cylinder Rod

Procedure

  1. Depress the Clutch Pedal Master Cylinder rod Retainers.
  2. Lift the Clutch Pedal upwards.
  3. Release the Clutch Pedal Master Cylinder Rod.

3

Clutch Master Cylinder Fasteners (Qty: 2)

Procedure

  1. Release the Retainers from the Pedal Housing.
  2. Rotate the Retainers inside the Clutch Pedal.
  3. Remove the Clutch Pedal Retainers.

Caution: Refer to Fastener Caution in the Preface section.

Tighten
22 N·m(16 lb ft)

4

Clutch Master Cylinder Inlet Pipe

Procedure

Release the clutch master cylinder inlet pipe from the master cylinder.

5

Clutch Master Cylinder Outlet Pipe Retainer

Procedure

Lift the retainer upwards to release the clutch master cylinder outlet pipe.

6

Clutch Master Cylinder Outlet Pipe

Procedure

Release the clutch master cylinder outlet pipe from the master cylinder.

7

Clutch Master Cylinder

Procedure

Bleed the hydraulic clutch. Refer to Hydraulic Clutch Bleeding.

Clutch Master Cylinder Replacement Left Hand Drive


Object Number: 2018875  Size: MF

Callout

Component Name

Warning: Refer to Brake Fluid Irritant Warning in the Preface section.

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution in the Preface section.

Preliminary Procedures

  1. Remove the instrument panel lower trim panel insulator. Refer to Instrument Panel Lower Trim Panel Insulator Replacement.
  2. Remove the clutch pedal cruise control release switch. Refer to Clutch Pedal Position Switch Replacement.
  3. Remove the radiator surge tank. Refer to Radiator Surge Tank Replacement.

1

Clutch Pedal Return Spring

Procedure

Release the spring from the underside of the clutch pedal.

2

Clutch Pedal Master Cylinder Rod

Procedure

  1. Depress the clutch pedal master cylinder rod retainers.
  2. Lift the clutch pedal upwards.
  3. Release the clutch pedal master cylinder rod.

3

Clutch Master Cylinder Fasteners (Qty: 2)

Procedure

  1. Release the retainers from the pedal housing.
  2. Rotate the retainers inside the clutch pedal.
  3. Remove the clutch pedal retainers.

Caution: Refer to Fastener Caution in the Preface section.

Tighten
22 N·m(16 lb ft)

4

Clutch Master Cylinder Inlet Pipe

Procedure

Release the clutch master cylinder inlet pipe from the master cylinder.

5

Clutch Master Cylinder Outlet Pipe Retainer

Procedure

Lift the retainer upwards to release the clutch master cylinder outlet pipe.

6

Clutch Master Cylinder Modulator Outlet Pipe

Procedure

Release the clutch master cylinder modulator outlet pipe from the master cylinder.

7

Clutch Master Cylinder

Procedure

Bleed the hydraulic clutch. Refer to Hydraulic Clutch Bleeding.