GM Service Manual Online
For 1990-2009 cars only

Clutch Actuator Cylinder Pipe Replacement for Opel Insignia HB (Global Epsilon) 2009

Removal

  1. Remove the transmission. Refer to Transmission Replacement.
  2. Detach pressure line (1) from central release and unscrew bolt (2).

  3. Object Number: 2018717  Size: SH
  4. Remove connector for pressure line (1).

  5. Object Number: 2018718  Size: SH
    • Remove retaining clip (2).
    • Remove connector.
    • Replace retaining clip in connector.

       Note: If necessary, bend squeeze together slightly.

  6. Remove pressure line.
  7. • Clip pressure line out of fastening sleeve using a screwdriver or equivalent.

       Note: Carefully disengage retaining lugs.

    • Remove pressure line.
  8. Remove fastening sleeve.
  9. Note: Fastening sleeve must be replaced after removal.

    • Disengage fastening sleeve (1) from clutch housing.
    • Slide fastening sleeve upwards.
    • Remove fastening sleeve.

    Object Number: 2018719  Size: SH
  10. Check seal ring and pressure line for damage, replace if necessary.

Installation

  1. Attach fastening sleeve (1). Push into transmission housing - must noticeably engage.
  2. Note: Insert projection on sleeve in the slot provided in the transmission.


    Object Number: 2018720  Size: SH
  3. Install pressure line (1) and insert in fastening sleeve - must noticeably engage.

  4. Object Number: 2018717  Size: SH
  5. Attach pressure line and tighten nut (2).
  6. Attach connector for pressure line (1) and put connector on pressure line - retaining clip (2) must noticeably engage.

  7. Object Number: 2018721  Size: SH
  8. Install the transmission. Refer to Transmission Replacement.