Engine

All Description and Operation

• Crankcase Ventilation System Description
• Drive Belt System Description
• Engine Component Description
• Lubrication Description

All Special Tools and Equipment

• Special Tools

All Visual Identification

• Disassembled Views
• Engine Identification

Cleaning, Inspection, and Adjustment

• Camshaft Cleaning and Inspection
• Camshaft Sprocket Installation
• Crankshaft and Bearing Cleaning and Inspection
• Cylinder Head Cleaning and Inspection
• Engine Block Cleaning and Inspection
• Exhaust Manifold Cleaning and Inspection
• Intake Manifold Cleaning and Inspection
• Oil Pump Cleaning and Inspection
• Piston, Connecting Rod, and Bearing Cleaning and Inspection
• Timing Belt Inspection and Adjustment

Diagnostic Procedures

• Base Engine Misfire with Abnormal Internal Lower Engine Noises
• Base Engine Misfire with Abnormal Valve Train Noise
• Base Engine Misfire with Coolant Consumption
• Base Engine Misfire with Excessive Oil Consumption
• Base Engine Misfire without Internal Engine Noises
• Coolant in Combustion Chamber
• Coolant in Engine Oil
• Crankcase Ventilation System Inspection/Diagnosis
• Diagnostic Starting Point - Engine Mechanical
• Drive Belt Tensioner Diagnosis
• Engine Compression Test
• Engine Noise on Start-Up, but Only Lasting a Few Seconds
• Engine Noise Under Load
• Engine Will Not Crank - Crankshaft Will Not Rotate
• Lower Engine Noise, Regardless of Engine Speed
• Symptoms - Engine Mechanical
• Upper Engine Noise, Regardless of Engine Speed

Disassembly, Overhaul, Repair, and Assembly

• Camshaft Cover Installation
• Camshaft Cover Removal
• Camshaft Installation
• Camshaft Removal
• Camshaft Sprocket Removal
• Crankshaft and Bearing Installation
• Crankshaft and Bearing Removal
• Crankshaft Balancer Installation
• Crankshaft Balancer Removal
• Crankshaft Front Oil Seal Installation
• Crankshaft Front Oil Seal Removal
• Crankshaft Rear Oil Seal Installation
• Crankshaft Rear Oil Seal Removal
• Cylinder Head Installation
• Cylinder Head Removal
• Draining Fluids and Oil Filter Removal
• Engine Block Assemble
• Engine Block Disassemble
• Engine Coolant Thermostat Installation
• Engine Coolant Thermostat Removal
• Engine Flywheel Installation
• Engine Flywheel Removal
• Engine Oil Cooler Housing Installation
• Engine Oil Cooler Housing Removal
• Engine Oil Cooler Installation
• Engine Oil Cooler Removal
• Exhaust Manifold Installation
• Exhaust Manifold Removal
• Intake Manifold Assemble
• Intake Manifold Disassemble
• Intake Manifold Installation
• Intake Manifold Removal
• Oil Level Indicator and Tube Installation
• Oil Level Indicator and Tube Removal
• Oil Pan Installation
• Oil Pan Removal
• Oil Pump Installation
• Oil Pump Removal
• Piston and Connecting Rod Assemble
• Piston and Connecting Rod Disassemble
• Piston, Connecting Rod, and Bearing Installation
• Piston, Connecting Rod, and Bearing Removal
• Positive Crankcase Ventilation Pipe Installation
• Positive Crankcase Ventilation Pipe Removal
• Throttle Body Installation
• Throttle Body Removal
• Timing Belt Center Front Cover Installation
• Timing Belt Center Front Cover Removal
• Timing Belt Idler Pulley Installation
• Timing Belt Idler Pulley Removal
• Timing Belt Installation
• Timing Belt Lower Front Cover Installation
• Timing Belt Lower Front Cover Removal
• Timing Belt Rear Cover Installation
• Timing Belt Rear Cover Removal
• Timing Belt Removal
• Timing Belt Tensioner Installation
• Timing Belt Tensioner Removal
• Timing Belt Upper Front Cover Installation
• Timing Belt Upper Front Cover Removal
• Turbocharger Installation
• Turbocharger Oil Feed Pipe Installation
• Turbocharger Oil Feed Pipe Removal
• Turbocharger Oil Return Hose Installation
• Turbocharger Oil Return Hose Removal
• Turbocharger Removal
• Water Pump Installation
• Water Pump Removal

Electrical/Electronic Schematic Diagrams

• Engine Mechanical Schematics

General Diagnostic Information

• Cylinder Leakage Test
• Drive Belt Chirping, Squeal, and Whine Diagnosis
• Drive Belt Falls Off and Excessive Wear Diagnosis
• Drive Belt Rumbling and Vibration Diagnosis
• Oil Consumption Diagnosis
• Oil Leak Diagnosis
• Oil Pressure Diagnosis and Testing

General Information

• Cleanliness and Care
• Replacing Engine Gaskets
• Separating Parts
• Tools and Equipment
• Use of Room Temperature Vulcanizing (RTV) and Anaerobic Sealant

Mechanical Specifications

• Engine Mechanical Specifications
• Fastener Tightening Specifications

Other Specifications

• Adhesives, Fluids, Lubricants, and Sealers

Removal, Installation, and Replacement

• Camshaft Cover Replacement
• Camshaft Exhaust Sprocket Replacement
• Camshaft Front Oil Seal Replacement
• Camshaft Position Exhaust Actuator Replacement
• Camshaft Replacement
• Crankshaft Front Oil Seal Replacement
• Crankshaft Rear Oil Seal Replacement
• Crankshaft Sprocket Replacement
• Drive Belt Tensioner Replacement
• Engine Flywheel Replacement
• Engine Oil and Oil Filter Replacement
• Engine Oil Cooler Housing Replacement
• Engine Oil Pressure Sensor Replacement
• Oil Level Indicator Tube Replacement
• Oil Pan Replacement
• Oil Pressure Relief Valve Replacement
• Oil Pump Replacement
• Piston, Connecting Rod, and Bearing Replacement
• Timing Belt Center Front Cover Replacement
• Timing Belt Idler Pulley Replacement
• Timing Belt Lower Front Cover Replacement
• Timing Belt Rear Cover Replacement
• Timing Belt Replacement
• Timing Belt Tensioner Replacement
• Timing Belt Upper Front Cover Replacement