GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Opel 🢒 1999 🢒 Sintra 🢒 Brakes 🢒 Antilock Brake System 🢒 DTC C1246 Rear ABS Channel Does Not Move

Object Number: 155206 Size: SF
ABS Components
Antilock Brake System Schematics

Circuit Description

DTC C1246 detects a bound-up ESB, a stuck ABS motor, or a seized brake modulator. When the release is commanded during initialization, the ESB should release the ABS motor, resulting in the sensed current being less than the commanded current (motor spins freely). If the ABS motor is not moving the sensed current will be equal to stall currents.

Conditions for Setting the DTC

DTC C1246 can set during an ABS stop or during a brake motor initialization at the following speeds:

    • 0 km (0 mph) when the brake is off
    • 5 km (3 mph) when the brake is on

A malfunction exists if the EBCM/EBTCM detects a condition in which the EBCM/EBTCM cannot move the ABS motor in either direction.

Action Taken When the DTC Sets
    • A malfunction DTC stores.
    • The ABS/TCS disables.
    • The amber ABS/TCS warning indicators turn on.

Conditions for Clearing the DTC
    • The condition responsible for setting the DTC no longer exists and the Scan Tool Clear DTC function is used.
    • 100 drive cycles pass with no DTC detected.

Diagnostic Aids

The following conditions may cause an intermittent malfunction if the conditions exist in a mechanical part of the system:

    • Sticking
    • Binding

Use the enhanced diagnostic function of the Scan Tool in order to measure the frequency of the malfunction. Refer to the Scan Tool manual or Scan Tool Diagnostics located in this section for the procedure. DTC C1246 may set after modulator disassembly, if the modulator pistons are positioned at the bottom of the modulator piston bore. Depending on the frequency of the malfunction, a physical inspection of the mechanical parts suspected of causing the malfunction may be necessary.

Thoroughly inspect any circuitry that may be causing the intermittent complaint for the following conditions:

    • Backed out terminals
    • Improper mating
    • Broken locks
    • Improperly formed or damaged terminals
    • Poor terminal-to-wiring connections
    • Physical damage to the wiring harness

Clear the DTCs after completing the diagnosis. Test drive the vehicle for three drive cycles in order to verify that the DTC does not reset. Use the following procedure in order to complete one drive cycle:

  1. Start the vehicle.
  2. Drive the vehicle over 16 km/h (10 mph).
  3. Stop the vehicle.
  4. Turn the ignition to the OFF position.

Important: Zero the J 39200 test leads before making any resistance measurements.

Step

Action

Value(s)

Yes

No

1

Was the Diagnostic System Check performed?

--

Go to Step 2

Go to Diagnostic System Check - ABS

2

Inspect the following connectors for the correct wire color/connector cavity combinations:

    • The 6-way ABS brake motor pack connector
    • The 8-way EBCM/EBTCM connector C2

Are the correct wires located in the correct connector cavities?

--

Go to Step 3

Go to Step 11

3
  1. Raise and suitably support the vehicle.
  2. Verify that the rear wheels are approximately 15 cm (6 in) above the floor.
  3. Turn the ignition switch to the RUN position, engine OFF.
  4. Pump the brake pedal until it is firm in order to deplete the brake booster vacuum reservoir.
  5. Install a Scan Tool
  6. Apply firm downward pressure on the brake pedal.
  7. Select Special Functions on the Scan Tool
  8. Select the Manual Control function on the Scan Tool
  9. Select the Rear Axle Motor Apply function of the rear ABS channel on the Scan Tool
  10. Use the Scan Tool in order to apply the rear axle motor.
  11. Have an assistant attempt to rotate the rear wheels by hand.

Is it possible to rotate the rear wheels by hand?

--

Go to Step 5

Go to Step 4

4
  1. Continue to apply firm downward pressure on the brake pedal.
  2. Select the Rear Axle Motor Release function on the Scan Tool
  3. Use the Scan Tool in order to release the rear axle motor.

Is it possible to rotate the rear wheels by hand?

--

Go to Step 17

Go to Step 5

5
  1. Remove the firm pressure from the brake pedal.
  2. Select the Rear Axle Motor Apply function on the Scan Tool .
  3. Use the Scan Tool in order to apply the rear axle motor.

    4. Carefully observe the following currents:

    • The rear axle motor commanded current
    • The rear axle motor feedback current.

Is the rear axle motor feedback current less than or equal to the specified current?

8 A

Go to Step 6

Go to Step 10

6
  1. Exit the Manual Control function on the Scan Tool .
  2. Turn the ignition switch to the OFF position.
  3. Disconnect the 6-way ABS brake motor pack connector.
  4. Disconnect the 8-way EBCM/EBTCM connector C2
  5. Use the J 39200 in order to measure the resistance between the 8-way EBCM/EBTCM connector C2 terminal F and the 8-way EBCM/EBTCM connector C2 terminal E.

Is the resistance within the specified range?

OL (Infinite)

Go to Step 7

Go to Step 12

7

Use the J 39200 in order to measure the resistance between the ABS brake motor pack connector terminal C and the ABS brake motor pack connector terminal D.

Is the resistance within the specified range?

0.2-1.5 ohms

Go to Step 8

Go to Step 13

8
  1. Inspect the following connectors:
    2. • The 6-way ABS motor pack connector
    • The 8-way EBCM/EBTCM connector C2
  2. Inspect the connectors for the following conditions:
    3. • Poor terminal contact
    • Corrosion

Do any of the terminals exhibit poor terminal contact or corrosion?

--

Go to Step 15

Go to Step 9

9
  1. Turn the ignition switch to the OFF position.
  2. Reconnect the 8-way EBCM/EBTCM connector C2.
  3. Reconnect the ABS motor pack connector.
  4. Start the engine. Do not depress the brake pedal.
  5. Allow the engine to run for at least 10 seconds.
  6. Repeat the above ignition cycle sequence 2 more times.
  7. Use the Scan Tool in order to inspect for DTCs.

Does DTC C1246 set during the last three ignition cycles?

--

Go to Step 16

Go to Step 17

10
  1. Select Special Functions on the Scan Tool
  2. Use the Scan Tool in order to perform the Gear Tension Relief function.
  3. Turn the ignition switch to the OFF position.
  4. Remove the hydraulic modulator/master cylinder assembly from the vehicle. Refer to Brake Modulator/Master Cylinder Assembly Replacement .
  5. Separate the ABS brake motor pack from the hydraulic modulator.
  6. Grasp the middle gear on the hydraulic modulator and attempt to rotate the gear.

Is it possible to rotate the middle gear on the hydraulic modulator from lock to lock, 5 to 9 revolutions?

--

Go to Step 13

Go to Step 14

11

Place the wires into the correct connector cavities.

Is the repair complete?

--

Go to Diagnostic System Check - ABS

--

12

Repair the short between CKT 1284 and CKT 1285.

Is the repair complete?

--

Go to Diagnostic System Check - ABS

--

13

Replace the ABS motor pack.

Is the repair complete?

--

Go to Diagnostic System Check - ABS

--

14

Replace the hydraulic modulator.

Is the repair complete?

--

Go to Diagnostic System Check - ABS

--

15

Replace the terminals that exhibit signs of poor terminal contact or corrosion.

Is the repair complete?

--

Go to Diagnostic System Check - ABS

--

16

Replace the EBCM/EBTCM.

Is the repair complete?

--

Go to Diagnostic System Check - ABS

--

17

The malfunction is intermittent or not present at this time.

Is a concern still present?

--

Go to Diagnostic Aids

Go to Diagnostic System Check - ABS