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For 1990-2009 cars only

Inspection/Test

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DEFINITION: Fuel ignites in the intake manifold, or in the exhaust system, making loud popping noise.

Preliminary

    •  Refer to Intermittent Conditions before starting.
    •  Search for bulletins.

Sensor/System

    •  Inspect for the following intermittent ignition system conditions:
       -  Monitor the 24X crankshaft position (CKP) and camshaft position (CMP) sensors on the scan tool. If both are not responding, test the sensor feed circuit. Both sensors use a separate feed circuit but are internally connected to power. Test all 24X and CMP sensor circuits for intermittents. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
       -  Monitor the 3X parameter on the scan tool. If the 3X is not responding, inspect the 7X CKP sensor and circuits for intermittents. Inspect the ignition control (IC) circuit, bypass circuit, 3X reference high circuit, and the 3X reference low circuit for intermittents. If these circuits become open, or shorted may not set a DTC immediately, but are capable of causing driveability complaints. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems.
    •  Inspect the mass air flow (MAF) sensor conditions. Ensure that the MAF sensor honeycomb is not damaged.

Fuel System

    •  Test for low fuel pressure. Refer to Fuel System Diagnosis .
    •  Test for contaminated fuel. Refer to Alcohol/Contaminants-in-Fuel Diagnosis .
    •  Ensure each injector harness is connected to the correct injector and/or cylinder.

Ignition System

    •  Inspect for proper ignition voltage output using the following steps:
        1.  Attach the J 26792 spark tester to engine ground.
        2.  Connect the spark plug end of the spark plug wire to the J 26792 . Leave the other end of the spark plug wire connected to the coil being tested.
        3.  Connect the spark plug end of the companion spark plug wire to ground. The companion spark plug wire is the wire attached to the corresponding coil tower.
        4.  Crank the engine while observing the J 26792 . A spark should be observed.
        5.  Repeat the above steps for each coil.

        Important:  Spraying the secondary ignition wires with a light mist of water may help locate an intermittent problem. Ignition voltage will arc to ground when a secondary component is faulty.

    •  If spark is not present at the coils, inspect the following components for the specified conditions:
       -  Coils--Cracks, carbon tracking and/or arcing, or a resistance value outside the specified range

Coil Resistance
5000-8000 ohms (5K-8K ohms)

       -  Spark plug wires

Spark Plug Wire Resistance
9868 ohms per meter (3000 ohms per foot)

   • Signs of arcing
   • Cross firing
   • Cracks
   • Carbon tracking
   • Plug boot damage
   • Pinched wires
   • Improper routing
   • A resistance value outside the specified range
       -  Defective ignition module
       -  Ignition system wiring--Loose ignition module feed or ground connection, or damaged system wiring
    •  Remove the spark plugs and inspect for the following conditions:
       -  Fouled plugs
       -  Cracks
       -  Wear
       -  Improper gap
       -  Burned or damaged electrodes
       -  Improper heat range or reach
    •  If spark plugs are gas or oil fouled, the cause of the fouling must be determined before replacing the spark plugs. Refer to Spark Plug Inspection .

Engine Mechanical

Inspect engine mechanical for the following conditions:

    •  Test compression
    •  Sticking or leaking valves
    •  Worn camshaft lobes
    •  Valve timing
    •  Bent push rods
    •  Worn rocker arms
    •  Broken valve springs
    •  Excessive oil in combustion chamber due to leaking valve seals
    •  Low cylinder compression
    • Inspect the following components for incorrect basic engine parts:
       -  Camshaft
       -  Cylinder heads
       -  Pistons, etc.
    •  Refer to Symptoms - Engine Mechanical in Engine Mechanical.

Additional

    •  Inspect the intake and exhaust manifolds for casting flash.
    •  Test the torque converter clutch (TCC) operation. Refer to Torque Converter Diagnosis in Automatic Transaxle.
    • Inspect the following components of the exhaust system for possible restrictions:
       -  Inspect for damaged or collapsed pipes.
       -  Inspect the mufflers for heat distress or possible internal failure.
       -  Test for possible plugged catalytic converter by testing the exhaust system back pressure.