GM Service Manual Online
For 1990-2009 cars only

Object Number: 574277  Size: SF
Engine Controls Components
Fuel Control, L67
OBD II Symbol Description Notice
Powertrain Control Module Connector End Views
Handling ESD Sensitive Parts Notice

Circuit Description

Under most conditions, the PCM commands the boost control solenoid to operate at a 100 percent duty cycle (ON) to allow full boost pressure upon demand. However, if reverse gear is selected or the PCM detects rapid deceleration or engine load is extremely high, reduced boost pressure is desired. Under these conditions, the PCM commands the boost control solenoid to operate at a 0 percent duty cycle (OFF), which opens the bypass valve. With the Bypass valve open, boost pressure is reduced by recirculating intake air back through the supercharger inlet.

Diagnostic Aids

If the Boost Control System Check has been performed and no electrical or vacuum related fault is found, check for the following conditions:

    â€¢ A misadjusted or sticking bypass valve actuator. Refer to Supercharger Bypass Valve Actuator Replacement .
    â€¢ Any binding in the bypass valve or the bypass valve linkage. Refer to Boost Control System Description .

An intermittent may be caused by a faulty connection, rubbed through wire insulation, or a wire broken inside the insulation. Check for the following conditions:

    â€¢ Inspect the PCM harness connector for backed out terminals, improper mating, improperly formed or damaged terminals, faulty terminal-to-wire connections, and a damaged harness. Use a corresponding mating terminal to test for proper terminal tension.
    â€¢ Test for intermittents. Disconnect the PCM and use a DMM to monitor the voltage between the control circuit of the boost control solenoid at the PCM connector and ground. With the key on, observe the voltage while manipulating the related connectors and the wiring harness. If the failure is induced, the voltage display will change. This may indicate the location of the fault.

Test Description

The numbers below refer to the step numbers on the diagnostic table.

  1. Verifies ignition feed to the boost control solenoid.

  2. The boost control solenoid should be commanded off with the ignition on and the engine not running. If the system is functioning properly, the test lamp should be off.

  3. Ensures that the PCM can control the ODM output for the boost control solenoid, and that the control circuit of the boost control solenoid is not open.

  4. Checks for a malfunctioning boost control solenoid.

  5. This vehicle is equipped with a PCM which utilizes an electrically erasable programmable read-only memory (EEPROM). If the PCM is replaced, the new PCM must be programmed.

Boost Control System Functional Check (VIN 1 Only)

Step

Action

Values

Yes

No

1

Was the Powertrain On-Board Diagnostic (OBD) System Check performed?

--

Go to Step 2

Go to Powertrain On Board Diagnostic (OBD) System Check

2

  1. Disconnect the electrical connector of the boost control solenoid .
  2. Turn ON the ignition switch.
  3. Connect a test lamp between the ignition feed circuit at the harness connector of the boost control solenoid and engine ground.

Does the test lamp illuminate?

--

Go to Step 3

Go to Step 11

3

Connect the test lamp between the harness connector terminals of the boost control solenoid .

Does the test lamp illuminate?

--

Go to Step 14

Go to Step 4

4

  1. Select Boost Control Solenoid output control on a scan tool.
  2. Observe the test lamp while turning on the boost control solenoid output with the scan tool.

Does the test lamp illuminate when the solenoid output is commanded on?

--

Go to Step 5

Go to Step 16

5

  1. Reconnect the solenoid electrical connector.
  2. Disconnect the boost signal hose between the solenoid and the bypass valve actuator.
  3. Connect a vacuum gauge to read the boost signal from the solenoid.
  4. Start the engine, and idle the engine in Park.
  5. Observe the vacuum gauge reading.

Does the vacuum approximately equal the specified value?

0 in. Hg

Go to Step 6

Go to Step 17

6

  1. Turn the solenoid OFF with the scan tool.
  2. Observe the vacuum gauge.

Is the vacuum more than than the specified value with the solenoid off?

15 in. Hg

Go to Step 7

Go to Step 10

7

  1. Check for a restriction in the boost signal hose between the solenoid and the bypass valve actuator.
  2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 21

Go to Step 8

8

  1. Reconnect the boost signal hose between the solenoid and the bypass valve actuator.
  2. Connect the vacuum gauge to read the inlet vacuum signal to the bypass valve actuator.
  3. Start the engine and idle the engine in Park.
  4. Observe the vacuum gauge reading.

Is the vacuum more than the specified value?

15 in. Hg

Go to Diagnostic Aids

Go to Step 9

9

Repair the restriction in the inlet vacuum signal hose to the bypass valve actuator or the blocked inlet vacuum source.

Did you complete the repair?

--

Go to Step 21

--

10

  1. Check for a restriction in the boost source hose to the boost control solenoid.
  2. If a problem is found, repair as necessary.

Was a problem found?

--

Go to Step 21

Go to Step 18

11

Check the fuse for the ignition feed circuit of the boost control solenoid.

Is the fuse open?

--

Go to Step 12

Go to Step 13

12

Locate and repair a short to ground in the ignition feed circuit. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 21

--

13

Locate and repair an open in the ignition feed circuit to the boost control solenoid. Refer to Wiring Repairs in Wiring Systems.

Did you complete the repair?

--

Go to Step 21

--

14

  1. Turn OFF the ignition switch.
  2. Disconnect the PCM.
  3. Turn ON the ignition switch.
  4. Observe a test lamp connected between the harness connector terminals of the boost control solenoid .

Does the test lamp illuminate?

--

Go to Step 15

Go to Step 20

15

Locate and repair a short to ground in the control circuit of the boost control solenoid . Refer to Wiring Repairs in Wiring Systems.

Is the action complete?

--

Go to Step 21

--

16

  1. Turn OFF the ignition switch.
  2. Disconnect the PCM.
  3. Turn ON the ignition switch.
  4. Check for an open or a short to voltage in the control circuit of the boost control solenoid .
  5. If a problem is found, repair as necessary. Refer to Wiring Repairs in Wiring Systems .

Was a problem found?

--

Go to Step 21

Go to Step 19

17

  1. Check for faulty terminal connections at the boost control solenoid.
  2. If a problem is found, repair as necessary. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems .

Was a problem found?

--

Go to Step 21

Go to Step 18

18

Replace the boost control solenoid. Refer to Boost Control Solenoid Replacement .

Did you complete the repair?

--

Go to Step 21

--

19

  1. Check for a faulty terminal connection of the control circuit for the the boost control solenoid at the PCM .
  2. If a problem is found, repair as necessary. Refer to Testing for Intermittent Conditions and Poor Connections in Wiring Systems .

Was a problem found?

--

Go to Step 21

Go to Step 20

20

Important: The replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming .

Replace the PCM.

Did you complete the repair?

--

Go to Step 21

--

21

  1. Disconnect the inlet vacuum signal line from the bypass valve actuator.
  2. Allow the engine to idle.
  3. Select Output Tests and Boost Sol. on the scan tool.
  4. Observe the manifold absolute pressure (MAP) reading on the scan tool while cycling the boost solenoid on and off.

Does the MAP decrease when the boost solenoid is commanded on, and increase when the Boost Sol. is commanded off?

--

Go to Step 22

Go to Step 2

22

Reconnect the inlet vacuum signal line to the bypass valve actuator.

Is the action complete?

--

System OK

--