GM Service Manual Online
For 1990-2009 cars only

Tools Required

J 45059 Torque Angle Meter

Removal Procedure

  1. Remove the left valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Left Side .
  2. Remove the right valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Right Side .

  3. Object Number: 35840  Size: SH
  4. Remove the valve rocker arm pedestal retaining bolts.
  5. Remove the pedestal.
  6. Important: 

       • Place the assemblies on a clean surface.
       • Store the components in order. Reassemble the components in the same location and with the same mating surfaces as when removed.

  7. Remove the rocker arm assembly.
  8. Remove the pushrods.
  9. Clean the bolts of all thread adhesive.
  10. Clean and inspect the valve rocker arms and pushrods. Refer to Valve Rocker Arm and Push Rod Cleaning and Inspection in the Engine Mechanical - 3.8L Unit Repair.

Installation Procedure


    Object Number: 35840  Size: SH
  1. Install the pushrods.
  2. Install the valve rocker arm assembly.
  3. Install the pedestal.
  4. Notice: The two bolts which fasten the lower intake manifold to the cylinder head are accessible only after the upper intake is removed. The bolts are located in the right front and left rear corners of the lower intake manifold. Remove the upper intake manifold to service the lower intake.

  5. Apply GM P/N 12345493 (Canadian P/N 10953488) threadlocker compound or equivalent to the valve rocker arm bolt threads.
  6. Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

  7. Install the valve rocker arm pedestal retaining bolts.
  8. Tighten
    Tighten the valve rocker arm bolts to 15 N·m (11 lb ft) + 90 degrees using J 45059 .

  9. Install the left valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Left Side .
  10. Install the right valve rocker arm cover. Refer to Valve Rocker Arm Cover Replacement - Right Side .
  11. Listen for valve train noise.