GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Pontiac 🢒 2005 🢒 Bonneville 🢒 Engine 🢒 Engine Mechanical - 4.6L 🢒 Exhaust Camshaft Installation - Right Side

Tools Required

J 45059 Angle Meter

  1. Clean the camshaft journals, camshaft and the camshaft caps with a clean, lint-free cloth.

    2. Object Number: 734807 Size: SH
  2. Apply a liberal amount of lubricant GM P/N 12345001 (Canadian P/N 992704) or equivalent to the camshaft journals (1).

    3. Object Number: 880638 Size: SH
  3. Apply a liberal amount of lubricant GM P/N 12345001 (Canadian P/N 992704) or equivalent to the camshaft lobes (1) and the camshaft journals (2).

    4. Object Number: 734810 Size: SH

    Important: Ensure each valve rocker arm is properly aligned to the valve tip, the valve lifter and the camshaft lobe. Inspect the alignment prior to and after the camshaft caps are tightened to specifications.

  4. Place the camshaft in the camshaft journals with the camshaft sprocket drive pins near the 45-60 degree location (1), clockwise from the top of their rotation and the camshaft lobes in a neutral position. The camshaft can be identified by a stamping near the rear journal. For example: R-EXH is defined as right bank exhaust.

    5. Object Number: 721600 Size: SH
  5. Observe the markings on the camshaft bearing caps. Each camshaft bearing cap is marked in order to identify its location. The markings have the following meanings:
    6. • The arrow should point toward the front of the engine.
    • The number indicates the position from the front of the engine.
    • The "E" indicates the exhaust camshaft.
  6. Apply a liberal amount of lubricant GM P/N 12345001 (Canadian P/N 992704) or equivalent to the right exhaust camshaft bearing cap journals.

    7. Object Number: 880640 Size: SH
  7. Install the right exhaust camshaft bearing caps according to the identifications marks.
  8. Hand start all the right exhaust camshaft bearing cap bolts.

    9. Notice: Refer to Fastener Notice in the Preface section.


    Object Number: 734813 Size: SH

    Important: Ensure each valve rocker arm is properly aligned to the valve tip, the valve lifter and the camshaft lobe. Inspect the alignment prior to and after the camshaft caps are tightened to specifications.

  9. Install the right cylinder head exhaust camshaft bearing cap bolts.
    10. 9.1. First Pass

    Tighten
    Tighten the camshaft bearing cap bolts to 5 N·m (44 lb in).

    9.2. Final Pass

    Tighten
    Tighten the camshaft bearing cap bolts an additional 30 degrees using the J 45059 .