Step | Action | Yes | No |
|---|---|---|---|
Schematic Reference: Engine Cooling Schematics Connector End View Reference: Cooling System Connector End Views DEFINITION: One or both engine cooling fan motors do not operate properly in high or low speed. | |||
1 | Did you perform the Diagnostic System Check - Vehicle? | Go to Step 2 | |
2 |
Important: The cooling fan fuses and cooling fan relays 1 and 2 are labeled incorrectly on the underhood sticker. Refer to Electrical Center Identification Views for the proper locations.
Do the low speed engine cooling fans turn ON and OFF with each command? | Go to Step 3 | Go to Step 4 |
3 |
Important:: Before the PCM changes the speed of the cooling fans, a 3-second delay occurs. With a scan tool, command the Fans High Speed ON and OFF. Do the high speed engine cooling fans turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections | Go to Step 11 |
4 |
Important: Following this step do NOT remove the 20-amp fused jumper wire connected during this step. While performing the following steps, use a second 20-amp fused jumper wire. Do both cooling fans operate at low speed? | Go to Step 13 | Go to Step 5 |
5 |
Do both cooling fans operate at low speed? | Go to Step 14 | Go to Step 6 |
6 | Connect the second 20-amp fused jumper between the battery positive voltage circuit of the cooling fan S/P relay and the cooling fan motor supply voltage circuit of the cooling fan S/P relay. Does the left cooling fan operate at high speed? | Go to Step 9 | Go to Step 7 |
7 |
Does the right cooling fan operate at high speed? | Go to Step 16 | Go to Step 8 |
8 | Connect the second 20-amp fused jumper wire from the cooling fan motor supply voltage circuit of the left cooling fan electrical connector to a good ground. Does the right cooling fan operate at high speed? | Go to Step 20 | Go to Step 21 |
9 |
Does the left cooling fan operate at high speed? | Go to Step 17 | Go to Step 10 |
10 | Connect the second 20-amp fused jumper wire from battery positive voltage to the right cooling fan low reference circuit of the of the right cooling fan electrical connector. Does the left cooling fan operate at high speed? | Go to Step 18 | Go to Step 22 |
11 | Is the left cooling fan operating properly at high speed? | Go to Step 12 | Go to Step 15 |
12 |
Does the right cooling fan operate properly at high speed? | Go to Step 14 | Go to Step 19 |
13 | Inspect for poor connections at the cooling fan 1 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 28 | Go to Step 23 |
14 | Inspect for poor connections at the cooling fan S/P relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 28 | Go to Step 24 |
15 | Inspect for poor connections at the cooling fan 2 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 28 | Go to Step 25 |
16 | Inspect for poor connections at the harness connector of the left cooling fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 28 | Go to Step 26 |
17 | Inspect for poor connections at the harness connector of the right cooling fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs . Did you find and correct the condition? | Go to Step 28 | Go to Step 27 |
18 | Repair the right cooling fan motor supply voltage circuit. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 28 | -- |
19 | Repair the right cooling fan ground circuit. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 28 | -- |
20 | Repair the left cooling fan ground circuit. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 28 | -- |
21 | Repair the left cooling fan motor supply voltage circuit. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 28 | -- |
22 | Repair the right cooling fan low reference circuit. Refer to Wiring Repairs . Did you complete the repair? | Go to Step 28 | -- |
23 | Replace the cooling fan 1 relay. Is the repair complete? | Go to Step 28 | -- |
24 | Replace the cooling fan S/P relay. Is the repair complete? | Go to Step 28 | -- |
25 | Replace the cooling fan 2 relay. Is the repair complete? | Go to Step 28 | -- |
26 | Replace the left cooling fan. Refer to Engine Cooling Fan Replacement . Is the repair complete? | Go to Step 28 | -- |
27 | Replace the right cooling fan. Refer to Engine Cooling Fan Replacement . Is the repair complete? | Go to Step 28 | -- |
28 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 3 |
