Removal Procedure
Tools Required
- Remove the drive belt. Refer to
Drive Belt Replacement
.
- Raise and suitably support the vehicle. Refer to
Lifting and Jacking the Vehicle
in General Information.
- Remove the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- If equipped with the M49 manual transmission, remove the following
components:
- Remove the transmission
brace bolts (2, 3).
- Remove the transmission brace (1).
- Remove the flywheel housing inspection cover bolts (2).
- Remove the flywheel housing inspection cover (3).
- If equipped with the 4L60-E automatic transmission, remove the
torque converter cover. Refer to
Torque Converter Cover Replacement
in Automatic Transmission
- 4L60-E.
- Use the J 37096
in order to hold the flywheel.
- Remove the crankshaft
balancer bolt (1) from the balancer (2).
- Remove the key (3) from the crankshaft.
- Remove the crankshaft
balancer using the J 38197-A
.
13.1. | Invert the J 38197-2 so the leg of the tool is facing away
from the crankshaft balancer. |
13.2. | Install the silver bolts J 38197-4 to the crankshaft balancer. |
13.3. | Remove J 38197-1, J 38197-2, and J 38197-4
from the crankshaft balancer. |
Installation Procedure
Tools Required
J 36660-A Torque Angle
Meter
- Lubricate the seal surface
of the crankshaft balancer with engine oil.
- Install the crankshaft balancer (2).
- Align the key slot in the balancer (2) to the key slot in the
crankshaft.
- Install the key (3).
Notice: Use the correct fastener in the correct location. Replacement fasteners
must be the correct part number for that application. Fasteners requiring
replacement or fasteners requiring the use of thread locking compound or sealant
are identified in the service procedure. Do not use paints, lubricants, or
corrosion inhibitors on fasteners or fastener joint surfaces unless specified.
These coatings affect fastener torque and joint clamping force and may damage
the fastener. Use the correct tightening sequence and specifications when
installing fasteners in order to avoid damage to parts and systems.
- Install the crankshaft balancer bolt (1).
Tighten
Tighten the balancer bolt (1) to 150 N·m (111 lb ft).
Use the J 36660-A
to torque
the crankshaft balancer bolt an additional 114 degrees.
- Remove the J 36660-A
.
- If equipped with the 4L60-E automatic transmission, install the
torque converter cover. Refer to
Torque Converter Cover Replacement
in Automatic Transmission
- 4L60-E.
- If equipped with the M49 manual transmission, install the following
components:
- Install the flywheel housing inspection cover (3).
- Install the flywheel housing inspection cover bolts (2).
Tighten
Tighten the flywheel housing inspection cover bolts (2) to 48 N·m
(35 lb ft).
- Install the transmission
brace (1).
- Install the transmission brace bolts (2, 3).
Tighten
• | Tighten the brace bolts (3) to the engine block to 28 N·m
(21 lb ft). |
• | Tighten the brace bolts (2) to the transmission to 50 N·m
(37 lb ft). |
- Install the starter motor. Refer to
Starter Motor Replacement
in Engine Electrical.
- Lower the vehicle.
- Install the drive belt. Refer to
Drive Belt Replacement
.