Many noises that are reported as coming from the rear axle
actually originate from other components.
Any of the following components may be the source of noises that are
reported as coming from the rear axle:
Thoroughly inspect for the source of the noise before disassembling
the rear axle. Noise that originates in other places cannot be corrected by
adjustment or replacement of rear axle components. Rear axle differential
gears are not absolutely quiet (like any other mechanical devices). Rear
axle differential gears should be accepted as commercially quiet unless some
abnormal noise exists.
Use the following procedure in order to inspect for axle noise under
standard conditions:
- Measure the rear axle lubricant in order to ensure the correct
level.
- Drive the vehicle far enough in order to thoroughly warm up the
rear axle lubricant.
Select a level asphalt road. A level asphalt road will reduce tire noise
and body drumming.
- Note the speed at which the noise occurs.
- Stop the vehicle.
- Determine if the exhaust muffler roar or other engine conditions
cause the noise:
5.1. | Place the transmission range selector lever in NEUTRAL |
5.2. | Run the engine slowly up and down through the engine speeds that
correspond to the speed at which the noise was most pronounced. |
- Determine if the tires cause the noise:
• | Temporarily inflate all of the tires to approximately 345 kpa
(50 psi). |
• | This will alter the noise caused by the tires, but will not affect the
noise made by the rear axle. |
• | Test drive the vehicle. Coast at speeds under 48 km/h (30 mph). |
• | The following characteristics of tire and rear axle noise may help in
determining if the tires cause the noise: |
• | Rear axle noise usually stops when the vehicle is coasting at
speeds under 48 km/h (30 mph). |
• | Tire noise usually continues. The tone of the tire noise becomes
lower as the speed of the vehicle is reduced. |
• | Rear axle noise usually sounds different during driving and during
coasting. Tire noise remains the same during driving and during coasting. |
• | Exhaust and axle noises change during sudden acceleration and
deceleration. Tire noise remains constant during sudden changes in vehicle
speed. |
• | Tire noise is the most noticeable at the speeds of 32 to 48 km/h
(20 to 30 mph). |
• | Tire noises changes on different road surfaces, but rear axle
noise does not. Drive the vehicle over smooth pavement or dirt roads (not
gravel) with the tires at normal pressure. If the noise is caused by the
tires, it will noticeably change or disappear and reappear with the road
surface. |
- Determine if loose or rough front wheel inner or outer bearings
cause the noise.
The following characteristics of noise caused by loose or rough front
wheel inner or outer bearings may help in determining if loose or rough bearings
cause the noise:
Loose or rough front wheel inner or outer bearings will cause a noise
which may be confused with rear axle noise. Noise in the above components
does not change when comparing drive and coast. the noise in the above components
to diminish. Applying the brake pedal while holding the speed constant removes
some of the weight off the bearing. Use the following procedure in order
to test the front inner and outer bearings for noise:
• | Noise in front wheel inner or outer bearings does not change between
drive and coast. |
• | Light application of the brake pedal while holding the vehicle
speed steady takes some weight off of the bearings. This action will often
cause noise in front wheel inner or outer bearings to diminish. |
• | Use the following steps in order to determine if the front wheel
inner and outer bearings are loose: |
1. | Jack up the tires and the wheels. |
2. | Spin or shake the tires and the wheels in order to determine if
the bearings are loose. |
- Rear axle noise is dampened when the rear suspension rubber bushings
and the spring insulators are correctly installed.
Determine if any metallic contact exists between the following components:
• | The spring and the spring opening in the underbody |
• | The lower control arm bushings and the underbody or axle housing
brackets |
• | Metal-to-metal contact at these points may increase road noise and normal
axle noise. |
Rear Axle Noises
After verifying that a noise exists in the rear axle, determine the
type of the noise. Determining the type of the rear axle noise will aid in
repair.
Gear Noise
Gear noise (whine) is audible from 32-89 km/h (20-
55 mph) under the following driving conditions:
• | Drive -- Acceleration or heavy pull |
• | Road Load -- The vehicle driving load or the constant speed |
• | Float -- Using enough throttle in order to keep the vehicle
from driving the engine, the vehicle slows down gradually but the engine still
pulls slightly. |
• | Coast -- The throttle closes and the vehicle is in gear. |
| Gear noise is most noticeable when the vehicle is operating at the following
speeds: |
• | 97-105 km/h (60-65 mph) |
Bearing Noise
Poor bearings generally produce a rough growl or grating sound, rather
than the whine typical of gear noise.
Bearing noise frequently "wow-wows" at constant RPMs. This
noise may indicate that the following components are faulty:
• | The differential drive pinion gear |
The "wow-wow" bearing noise may be confused with rear wheel
bearing noise. Inspect and replace as necessary.
Rear Wheel Bearing Noise
The noise that is produced by a rough rear wheel bearing is evident
under the following conditions:
• | The vehicle is coasting at low speeds |
• | The transmission range selector lever is in NEUTRAL |
The bearing noise may diminish with gentle braking.
Use the following steps in order to determine if a noise is caused by
a rough rear wheel bearing:
- Raise the rear tires and wheels.
- Spin the rear tires and wheel by hand.
- Listen at the hubs for evidence of rough (noisy) rear wheel bearings.
Knock At Low Speeds
One of the following conditions may cause a knock at low speeds:
• | A worn or oversized side gear hub counterbore in the differential
case |
Inspect and replace the above components as necessary.
Backlash Clunk
One of the following conditions may cause excessive backlash clunk with
acceleration and deceleration:
• | A worn differential drive pinion gear shaft |
• | A worn differential case |
• | Excessive clearance between the following components: |
- | The rear axle shaft splines and the side gear splines |
- | The side gear hub and the counterbore in the case |
• | A worn differential drive pinion gear and worn side gear teeth |
• | Worn differential pinion gear thrust washers |
• | Excessive differential ring gear-to-differential drive pinion
gear backlash |
Replace the worn components as necessary. Select close fitting replacement
parts.
Adjust the differential ring gear-to-differential drive pinion gear
backlash. Refer to
Backlash Adjustment